Bard FLR110D48F warranty Lubrication, Inspect AIR Filter, Final Inspection and Test, Service Hints

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MAINTENANCE

LUBRICATION

No lubrication is required for either the burner or the blower motor. Both are permanently lubricated.

INSPECT AIR FILTER

Replace filters before each heating season begins. It is recommended that filters also be replaced at least twice during the heating season.

Be sure the new filters are set securely in the filter rack so there can be minimal leakage around them.

FINAL INSPECTION AND TEST

Final inspection and test of an installation shall be made to determine that the work has been done in full accordance with regulations and according to the highest standards for safety, performance and appearance. Such an inspection and test should indicate the following as a minimum:

1.Determine that all parts of the oil storage and circulating system, including tank, piping and burner, are free from oil leaks. Be sure that no oil discharges from the nozzle when burner is not operating.

2.Be sure that the suction line and pump have been entirely vented of air so that the burner has instantaneous oil shutoff at the nozzle and so that the pump operates without an air noise.

3.Check the flame adjustment to determine that the flame is clear, quiet, free of odor and oil nozzle is of proper size for the furnace.

4.Test operation of burner by operating the thermostat. First, set the thermostat above room temperature. Burner should start. Second, set thermostat below room temperature. Burner will stop.

5.Check operation of burner primary control in accordance with manufacturer’s instructions included with the control. Following is the method we recommend in checking the safety switch in this primary control.

A.Flame Failure – Simulate by shutting off oil supply manual valve while burner is on. Within 9 seconds, the control will shut the burner down and flash a diagnostic code of 1/2 second on / 1/2 second off. Ignition and motor stop and oil valve closes.

B.Ignition Failure – Test by closing oil supply while burner is off. Run through starting procedure. The primary control will attempt three trials for ignition. After three attempts, the control will lockout.

C.Power Failure – Turn off power supply while burner is on. When burner goes out, restore power and burner will restart.

D.If operation is not as described, check wiring and installation first. If trouble appears to be in the control circuit, replace the flame detector. If trouble still persists, refer to “Common Causes of Trouble” section.

SERVICE HINTS

Preventive maintenance is the best way to avoid unnecessary expense, inconvenience, and retain operating efficiency of your furnace. It is advisable to have your heating system and burner inspected at periodic intervals by a qualified serviceman. If trouble develops, follow these simple checks before calling the serviceman.

1.Make sure there is oil in tank and valve is open.

2.Make sure thermostat is set above room temperature.

3.Make sure electrical supply to furnace is on and fuses are not blown or circuit breakers tripped.

4.Reset safety switch of burner primary control.

CAUTION

Reset three (3) times only. More than three resets can cause excessive oil to be pumped into combustion chamber which could result in explosion upon ignition.

5.Make sure air filters are in place and are clean.

6.Make sure all air openings in furnace, all ventilation and combustion air openings, all return air grilles, and all warm air registers are unobstructed and open.

Manual

2100-422M

Page

34 of 42

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Contents OIL Furnace Installation Instructions Contents Getting Other Information and Publications For More INFORMATION, Contact These PublishersLocating the Furnace Equipment SelectionMinimum Clearances FLF/FLR 085, 110 and 140 Specification Sheet Supply Specification Sheet Counterflow Specification Sheet FC085 Model DimensionsInstruments Required for Proper Setup of the Furnace Installing the FurnaceInstalling a Cooling Unit InstallationField Wiring WiringFactory Wiring Electrical DataTypical Unit Setup FLF Unit Shown Typical Unit Setup FLF Unit ShownI m n e y OIL Line Piping Typical Single Inside Tank InstallationBeckett AFG or NX OIL Burner Beckett Solid State Igniter Beckett Cleancut OIL PumpGenisys 7505 Primary Control Beckett Genisys Reset Button OperationBurner States Table a Reset Button Operation Table B Status LightsCAD Cell Resistance Indicator Priming the PumpResetting from Restricted Lockout Disable FunctionCleaner Connection Electronic Blower ControlBurner Setup and Adjustment Procedures Furnace DataPreparation Steps Combustion Adjustment StepsCombustion Diagnosis Short Form Adjustment Procedure High Air Settings Low Bacharach Smoke Number Typical Smoke CO2 Chart with Adjustment RangePressure Gauge Connection to Bleed Port Recommended START-UP Settings No Fuel OIL Efficiency Chart NET Stack TEMP. Degrees FCorrelation of Percent of CO2, O2 and Reserve AIR Combustion AIR Requirements GUN Assembly AdjustmentRemoving GUN Assembly Spacing of ElectrodesAFG Burner Combustion AIR Boot Assembly Combustion AIR Boot AssemblyAppliances Located in Confined Spaces ALL AIR from Inside BuildingALL Ventilation AIR from Outdoors Minimum Ventilation OpeningsAppliances Located in Confined Spaces ALL AIR from Outdoors Manual 2100-422M Thermostat Louvers and GrillesVenting Options Vertical VentingAFG Typical Installation of FR25 Filter KIT AIR FiltersFilter Installation LO-BOY Models LO-BOY Models Filter LocationsInspect AIR Filter Service HintsLubrication Final Inspection and TestCombination Combustion CHAMBER/BURNER Mounting System Removal of Burner onlyTo Remove the Entire Combustion Chamber Mounting System To Remove Burner onlyRemoval of Entire Combustion Chamber Mounting System Common Causes of Trouble Cleaning of the Heat ExchangerCare of Finish Chart FH110D60F Data Chart FH085D36F DataChart FH110D48F Data Chart FLF/FLR085D36F DataChart FLR140D60F Data Chart FC085D36F DataFH Series Wiring Diagram Exchanger4047-119 E 4047-120 D