Bard Oil Furnace Wiring Diagrams and Manuals for Efficient Installation

Page 40

FH SERIES

WIRING DIAGRAM

 

 

PURPLE

 

 

PURPLE

 

BURNER ASS'Y

 

L1

 

T T

L2

 

 

VALVE

OIL VALVE

 

BURNER

BURNER

 

MOTOR

MOTOR

 

IGNITOR

IGNITOR

CAD CELL

CAD CELL

PLUG #1

1

2

3

4

5

6

7

8

 

PURPLE

PURPLE BLACK

BLACK

 

 

 

 

UNIT

PRIMARY

BACKUPLIMIT

LIMITCONTROL

 

BLACK

WHITE

BLACK

BLACK

BLACK

BLACK

 

 

 

 

 

1

 

 

 

 

 

 

BLACK

 

 

 

 

 

 

WHITE

 

 

 

 

 

 

GREEN

 

9

1

2

PLUG #2

 

 

 

 

 

 

 

 

 

 

 

BLACK

BLACK

 

 

 

 

 

 

 

 

GREEN

 

 

 

 

DOOR

WHITE

 

 

 

 

SWITCH

 

 

 

 

 

 

AREA

 

NOTES

 

IF PRIMARY LIMIT WIRES

1

ARE TO BE REPLACED,

USE WIRE WITH INSUL.

EXCHANGER

 

TEMP. RATING OF 200°C.

 

HEATING SPEED

2

CONNECTION POINT.

 

COOLING SPEED

3

CONNECTION POINT.

 

ONLY ONE HEATING

HEAT

 

AND COOLING SPEED

4

CAN BE CONNECTED.

ALL OTHER TAPS

 

 

CONNECT TO "SPARE"

 

 

 

 

TERMINALS.

 

 

DASHED LINES

 

5

REPRESENT FIELD WIRING.

! DANGER

*ELECTRICAL SHOCK HAZARD *DISCONNECT POWER BEFORE SERVICING.

HOT

NEUTRAL

GROUND

! WARNING

IF ANY OF THE ORIGINAL WIRE AS

 

SUPPLIED WITH THIS APPLIANCE

 

MUST BE REPLACED, IT MUST BE

 

REPLACED WITH WIRING MATERIAL

 

HAVING A TEMP. RATING OF AT

 

LEAST 105°C EXCEPT PRIMARY

5

LIMIT WIRES. SEE NOTE "1".

 

 

 

 

 

 

 

 

 

 

 

YELLOW

 

 

 

C Y

Rc Y G W

Rh

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

W G

Y

C

 

SEC2

T SEC1

 

BLUE

 

 

 

COND.

 

 

 

 

150

 

 

 

 

 

 

 

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

 

 

 

 

 

 

PANEL

UNIT

180

 

 

 

 

 

 

 

 

24V

 

210

 

BLOWER CONTROL

 

 

 

OR EQUIVELANT

240

 

 

 

 

 

 

CONN.

 

 

 

T

 

 

 

 

 

24V.

T87F/Q539A1220

HUM

HEAT

COOL

EAC

3

SPR1

SPR2

SPR3

 

 

 

TRANSFORMER

 

CONTROL

OPTIONAL AIR COND. SETTINGS

 

 

L2 COM

L1

 

 

 

 

 

NOM.

COOLING BLOWER

 

CFM @

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120V

COM

 

 

UNIT

A/C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPEED (COLOR)

 

.50 WC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

2

LOW (RED)

 

730

 

 

 

 

 

 

 

 

 

 

 

BLACK

 

 

 

FH085D36F

2 1/2

MED (BLUE)

 

900

2

 

 

 

 

 

 

WHITE

 

 

 

 

 

 

3

HIGH (BLACK)

 

1160

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 1/2

LOW (RED)

 

1020

 

 

 

 

 

 

 

 

 

WHITE

SEE CHART FOR

 

 

 

FH110D48F

3

MED-LOW (ORANGE)

1280

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 1/2

MED-HIGH (BLUE)

 

1495

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHITE

 

 

 

 

 

 

 

HEATING AND COOLING

 

 

 

4

HIGH (BLACK)

 

1640

 

 

PLUG #3

 

 

 

 

 

 

 

 

3

LOW (RED)

 

1300

 

 

 

 

 

 

 

 

 

WIRE COLORS

 

 

 

FH110D60F

3 1/2

MED-LOW (ORANGE)

1460

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

MID-HIGH (BLUE)

 

1660

 

 

 

 

 

 

1 2 3 4 5

 

 

 

 

 

 

 

 

 

 

BLOWER

 

 

 

 

 

 

 

5

HIGH (BLACK)

 

1970

 

 

 

 

BLACK BLUE

ORANGE

RED

WHITE

AREA

FH085D36F

0.65

 

FACTORY SETTINGS

 

70°-100°

 

 

 

CAPACITOR

 

LOW (RED)

 

 

LOW

 

 

 

 

 

 

 

 

 

 

UNIT

RATE

HEATING BLOWER

COOLING BLOWER

 

RISE

VOLTAGE

 

 

 

 

 

 

 

 

 

 

 

GPH

SPEED (COLOR)

SPEED (COLOR)

RANGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.55

 

LOW (RED)

 

 

70°-100°

HIGH

 

 

BROWN

BROWN

 

 

 

 

 

RETURN

FH110D60F

0.75

 

MED (BLUE)

 

 

 

60°-90°

VOLTAGE

 

 

 

 

 

 

0.85

 

LOW (RED)

 

HIGH (BLACK)

70°-100°

 

 

 

 

 

 

 

 

 

FH110D48F

 

 

 

 

 

 

 

 

 

 

 

1

MED-LOW (ORANGE)

 

 

60°-90°

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.85

 

LOW (RED)

 

 

 

60°-90°

FIELD

 

 

 

 

 

 

 

 

 

 

 

1

MED-LOW (ORANGE)

 

 

60°-90°

 

 

 

 

 

 

 

 

 

 

BLOWER CAPACITOR RATING

 

 

 

 

WIRING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UNIT

MOTOR

CAPACITOR

 

4047-118 F

 

 

 

 

 

 

 

 

 

 

 

 

FH110D48F

1/2

7.5/370

 

 

 

 

 

 

 

 

 

 

 

 

 

FH085D36F

1/3

5/370

 

 

 

 

 

 

 

 

 

 

BLOWER ASSEMBLY

FH110D60F

3/4

15/370

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual

2100-422M

Page

40 of 42

Image 40
Contents OIL Furnace Installation Instructions Contents Getting Other Information and Publications For More INFORMATION, Contact These PublishersLocating the Furnace Equipment SelectionMinimum Clearances FLF/FLR 085, 110 and 140 Specification Sheet Supply Specification Sheet Counterflow Specification Sheet FC085 Model DimensionsInstalling the Furnace Installing a Cooling UnitInstruments Required for Proper Setup of the Furnace InstallationWiring Factory WiringField Wiring Electrical DataTypical Unit Setup FLF Unit Shown Typical Unit Setup FLF Unit ShownI m n e y OIL Line Piping Typical Single Inside Tank InstallationBeckett AFG or NX OIL Burner Beckett Solid State Igniter Beckett Cleancut OIL PumpGenisys 7505 Primary Control Beckett Genisys Reset Button OperationBurner States Table a Reset Button Operation Table B Status LightsCAD Cell Resistance Indicator Priming the PumpResetting from Restricted Lockout Disable FunctionCleaner Connection Electronic Blower ControlBurner Setup and Adjustment Procedures Furnace DataPreparation Steps Combustion Adjustment StepsCombustion Diagnosis Short Form Adjustment Procedure High Air Settings Low Bacharach Smoke Number Typical Smoke CO2 Chart with Adjustment RangePressure Gauge Connection to Bleed Port Recommended START-UP Settings No Fuel OIL Efficiency Chart NET Stack TEMP. Degrees FCorrelation of Percent of CO2, O2 and Reserve AIR GUN Assembly Adjustment Removing GUN AssemblyCombustion AIR Requirements Spacing of ElectrodesAFG Burner Combustion AIR Boot Assembly Combustion AIR Boot AssemblyAppliances Located in Confined Spaces ALL AIR from Inside BuildingALL Ventilation AIR from Outdoors Minimum Ventilation OpeningsAppliances Located in Confined Spaces ALL AIR from Outdoors Manual 2100-422M Louvers and Grilles Venting OptionsThermostat Vertical VentingAFG Typical Installation of FR25 Filter KIT AIR FiltersFilter Installation LO-BOY Models LO-BOY Models Filter LocationsService Hints LubricationInspect AIR Filter Final Inspection and TestCombination Combustion CHAMBER/BURNER Mounting System Removal of Burner onlyTo Remove the Entire Combustion Chamber Mounting System To Remove Burner onlyRemoval of Entire Combustion Chamber Mounting System Common Causes of Trouble Cleaning of the Heat ExchangerCare of Finish Chart FH085D36F Data Chart FH110D48F DataChart FH110D60F Data Chart FLF/FLR085D36F DataChart FLR140D60F Data Chart FC085D36F DataFH Series Wiring Diagram Exchanger4047-119 E 4047-120 D