Bard FLF085D36F warranty Common Causes of Trouble, Care of Finish, Cleaning of the Heat Exchanger

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COMMON CAUSES OF TROUBLE

CAUTION

To avoid accidents, always open main switch (OFF position) when servicing the burner.

BURNER WILL NOT PRODUCE FLAME

Check oil level gauge to see that there is sufficient oil in tank or tanks. Check the burner mounted relay control. Do not adjust this control.

Check position of electrodes – incorrect position will cause slow or delayed ignition. Clean electrodes and nozzle. Check and clean strainer in pump. If oil line filter is used, check filter condition.

If burner runs but there is no flame the fuel pump may be air bound. Follow instructions for bleeding fuel pump.

Check and make sure the solenoid valve on the oil pump is being energized and opening.

BURNER STARTS OR STOPS TOO OFTEN

Check heat anticipator setting on thermostat.

NOZZLE PRODUCES A STRINGY FLAME

Worn tangential grooves in nozzle. Replace nozzle.

BASEMENT TANK HUM

Occasionally with a two-pipe installation there may be a low return line hum. Eliminate hum by installing a special anti-hum valve in the return line near pump.

HEAVY FIRE OR PULSATING FLAME.

These may occur after burner starts. It may be caused by a slight oil leak in the fuel pump and cannot be corrected except by replacing the pump. This happens only when the burner is started.

CHATTERING SOUND OR HIGH PITCH NOISE

This noise from motor can usually be traced to where a conduit or BX cable is fixed rigidly or attached to some part of the building. Relieving this strain may eliminate noise.

PUMP SQUEALS OR CHATTERS

This may be caused by air in pipes. Check all joints in the oil supply pipe for leaks. Check strainer in pump; if dirty, clean.

INSUFFICIENT HEAT

Check limit control setting. It may be that flame is not allowed to stay on long enough to generate sufficient heat in furnace to heat the house properly. If the proper size furnace has been selected according to house requirements and satisfactory heat is not obtained, recheck the heating plant for size and capacity in relation to house. Check for clogged filters.

Check and make sure the heat anticipator on the thermostat is set correctly.

CARE OF FINISH

This furnace cabinet is made with a very durable and corrosion resistant finish. With normal cleaning it will last for many years.

WARNING

Under no circumstance should a soot deterioration device be used in the combustion chamber. These products known as “soot busters” or “soot sticks” are comprised of chemicals that burn at very high temperatures, which may exceed the temperature rating of the combustion chamber material.

Use of these products are detrimental to the life expectancy of the combustion chamber and will destroy the chamber. Refer to the “Cleaning of Furnace” section for proper cleaning methods.

CLEANING OF THE HEAT EXCHANGER

All of these units have four clean out plugs for easy cleaning of the heat exchanger. They are accessible from the front and back of these units by removing the clean out access cover in the burner compartment and at the back of unit. The furnace should be checked annually by a qualified service technician.

Manual

2100-422M

Page

37 of 42

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Contents OIL Furnace Installation Instructions Contents For More INFORMATION, Contact These Publishers Getting Other Information and PublicationsLocating the Furnace Equipment SelectionMinimum Clearances FLF/FLR 085, 110 and 140 Specification Sheet Supply Specification Sheet FC085 Model Dimensions Counterflow Specification SheetInstalling a Cooling Unit Installing the FurnaceInstruments Required for Proper Setup of the Furnace InstallationFactory Wiring WiringField Wiring Electrical DataTypical Unit Setup FLF Unit Shown Typical Unit Setup FLF Unit ShownI m n e y OIL Line Piping Typical Single Inside Tank InstallationBeckett AFG or NX OIL Burner Beckett Solid State Igniter Beckett Cleancut OIL PumpGenisys 7505 Primary Control Beckett Genisys Reset Button OperationBurner States Table B Status Lights Table a Reset Button OperationPriming the Pump CAD Cell Resistance IndicatorDisable Function Resetting from Restricted LockoutElectronic Blower Control Cleaner ConnectionFurnace Data Burner Setup and Adjustment ProceduresPreparation Steps Combustion Adjustment StepsCombustion Diagnosis Short Form Adjustment Procedure Typical Smoke CO2 Chart with Adjustment Range High Air Settings Low Bacharach Smoke NumberPressure Gauge Connection to Bleed Port Recommended START-UP Settings No Fuel OIL Efficiency Chart NET Stack TEMP. Degrees FCorrelation of Percent of CO2, O2 and Reserve AIR Removing GUN Assembly GUN Assembly AdjustmentCombustion AIR Requirements Spacing of ElectrodesCombustion AIR Boot Assembly AFG Burner Combustion AIR Boot AssemblyALL AIR from Inside Building Appliances Located in Confined SpacesALL Ventilation AIR from Outdoors Minimum Ventilation OpeningsAppliances Located in Confined Spaces ALL AIR from Outdoors Manual 2100-422M Venting Options Louvers and GrillesThermostat Vertical VentingAFG AIR Filters Typical Installation of FR25 Filter KITLO-BOY Models Filter Locations Filter Installation LO-BOY ModelsLubrication Service HintsInspect AIR Filter Final Inspection and TestRemoval of Burner only Combination Combustion CHAMBER/BURNER Mounting SystemTo Remove the Entire Combustion Chamber Mounting System To Remove Burner onlyRemoval of Entire Combustion Chamber Mounting System Common Causes of Trouble Cleaning of the Heat ExchangerCare of Finish Chart FH110D48F Data Chart FH085D36F DataChart FH110D60F Data Chart FLF/FLR085D36F DataChart FC085D36F Data Chart FLR140D60F DataExchanger FH Series Wiring Diagram4047-119 E 4047-120 D