Kenmore 153.33288 Service and Adjustment, Tank Sediment Cleaning, Venting System Inspection

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Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying amounts of noise, and if left in the tank will cause premature tank failure. Sediment deposits can usually be removed by draining and flushing the tank with water. Follow the "Draining" instruc- tions in the "Service and Adjustment" section in this manual.

Venting System Inspection

At least once a year a visual inspection should be made of the venting system. You should look for:

•Obstructions which could cause improper venting. The com- bustion and ventilation air flow must not be obstructed.

•Damage or deterioration which could cause improper venting or leakage of combustion products.

•Rusted flakes around top of water heater.

AWARNING

Chemical vapor corrosionof the flue and vent system may occur if air for combustioncontainscertain chemicalvapors. Spray can propellants,cleaningsolvents,refrigerator and air conditioner refrigerants, swimmingpool chemicals,calcium and sodium chloride,waxes,bleach,and processchemicalsare typicalcompoundswhichare potentiallycorrosive.

Check main burner every 12 months for proper flame character- istics. This is done by removing outer and inner doors on heater. The main burner should provide complete combustion of gas; ignite rapidly; give reasonably quiet operation; cause no excessive

flame lifting from burner ports. Make sure that the flow of com- bustion andventilation air is not blocked.

If proper flame characteristics are not evident, check for accu-

mulation of lint or other foreign material that restricts or blocks the air openings in the heater or burner. Also check Combustion Air and Ventilation requirements.

AWARNINGI

Soot build-up indicatesa problem that requires correction I

beforefurther use.Turn "OFF" gasto water heaterand leave "OFF" until repairs are made, becausefailure to correct the I

causeofthe sootingcanresult in a fire.

I

AE,WARNINGI Obstructed or deterioratedvent systemsmaypresenta serious healthr skor asphyxat on.

AWARNINGI

Be sure the vent piping is properly connected to prevent I escape of dangerousflue gasseswhich could causedeadly

asphyxat on.

AWARNING

If after inspection of the vent system you found sooting or deterioration, something is wrong; a Sears Service Technician must be called in, the problem corrected, and the flue and venting cleaned or replaced before resuming operation on the water heater.

Burner Inspection

AWARNING

Flood damage to a water heater may not be readily visible or immediately detectible. However,over a period of time a flooded water heater will create dangerous conditions which can cause DEATH, SERIOUS BODILY INJURY,OR

PROPERTY DAMAGE. Call a Sears Service Technicianor

contractor to replace a flooded water heater. Do not attempt to repair the unit! It must be replaced!

Burner Cleaning

NOTE: Burner assembly must be handled carefully to avoid damaging the hot surface ignitor.

In the event your burner needs cleaning, use the following instructions:

If inspection of the burner shows that cleaning is required, turn the ON/OFF rocker switch located on the control box to

"OFF" position and allow the burner to cool.

Loose deposits on or around the burner can be removed by care-

fully using the hose of a vacuum cleaner inserted through the access door of the water heater. If the burner needs to be

removed for additional cleaning, call the local gas utility or local Sears Service Center to remove and clean the burner with a soft

brush. Clean main burner orifice with a suitable soft material. Correct the problem that required the burner to be cleaned.

Anode Rod Inspection

The anode rod is used to protect the tank from corrosion. Most hot water tanks are equipped with an anode rod. The sub- merged rod sacrifices itself to protect the tank. Instead of cor-

roding the tank, water ions attack and eat away the anode rod. This does not aflect the water's taste or color. The rod must be

maintained to keep the tank in operating condition.

Anode deterioration depends on water conductivity, not neces- sarily water condition. A corroded or pitted anode rod indicates high water conductivity and should be checked and/or replaced more often than an anode rod that appears to be intact.

Replacement of a depleted anode rod can extend the life of your water heater. Inspection should be conducted by a Sears service technician, and at a minimum should be checked annually after the warranty period.

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Contents For Your Safety What to do if YOU Smell GASModel Numbers Lwarning Safety PrecautionsAwarningj AwarningSafety Precautions contd Rious Bodily INJURY, or Property DamageAwarning Contents DcmgPn%aticaoeProduct Specifications Customer ResponsibilitiesMaterials Needed Additional Tools Needed When Sweat SolderingMaterials and Basic Tools Needed Basic ToolsInstallation Instructions Removing the Old Water HeaterInstallation Instructions contd Installations in Areas Where Flammable LIQFacts to Consider About the Location Venting Clearances Facts to Consider About the Location contdCombustion Air and Ventilation Property DamageVenting Through Roof- Clearances InletInches Top and one commencing Within 12 inches From Contd Installation InstructionsInstallation Completed Water PipingTemperature-Pressure Relief Valve II \ PROVIDEA6AIR \ GAP BetweenFilling the Water Heater WiringUSE Without Power Cord Water Heaters Equipped for ONE Type VoltageWiring contd USE Without Power Cord contdWiring Diagram Venting Warn I NGpreVenting Through AN Outside Wall ALL Models Venting System Example Installations for ALL Models ALL Models Optional 2VENT PipingPVC, ABS or Cpvc Schedule 40 vent piping II0 DIA.VENTMAX. Length Elbows DIA.VENT Number of 90 DEG MAX. Length FT ElbowsDIA.VENT Number PrecautionsDIA.VENT Number of 90 DEG MAX. Length FT ElbowsApproximate Setting Time For 2 to 3 Pipe JointsVenting Through a Roof ALL Models 3PVC, ABS or Cpvc Schedule 40 vent pipingALL Models Optional 2 Vent Piping Gas Piping Sediment Trap GAS Piping with Flexible ConnectorGas Piping contd GAS Piping with ALL Black Iron Pipe To GAS ControlModel Rating Plate Installation ChecklistCheck for Leaks Before OperatingOperating Instructions Before the Water Heater will OperateOperation Control Sequence HOT Surface Direct Ignition Operating Instructions contdBefore Operating Propane L.P. GAS Check for LeaksWith an ignition device which automatically Temperature Regulation ContdBurner Cleaning Service and AdjustmentTank Sediment Cleaning Venting System InspectionDraining Temperature-Pressure ReliefDrain Valve Washer Replacement TEM Peratu RE-PRESSURE Discharge PipeThermal Expansion Troubleshooting GuideStart Up Conditions Strange SoundsSMOKE/ODOR Troubleshooting Guide contdCondensation AIR in HOT Water FaucetsOperational Conditions contd Venting Manual Reset SwitchHigh Temperature Limit Switch Not Enough or no HOT WaterLeakage Checkpoints Thermostat and GAS Supply Check Error in the hot surface ignitorcircuit Systems Check¢Te= Blower will not run Condensation Water Leaks Leaking T&P HOT Water OdorsPage Economizer TM 6 Power Vent GAS Water Heater Model Numbers Parts Order ListParts Order List contd KEY NO. Part DescriptionParts Order List 153.332960 153.332970HA 153.332980 153.332990HA Sears Installation Service Master Protection Agreements
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