Kenmore 153.33296 Troubleshooting Guide, Start Up Conditions, Thermal Expansion, Strange Sounds

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Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water supply systems may, because of such events as high line pressure, frequent cut-off}, the effects of water hammer among others, have installed devices such as pressure reducing valves, check valves, back flow preventers, etc._to control these types of problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (ther-

mal expansion) and closed systems do not allow for the expan- sion of heated water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of

the water heater's temperature-pressure relief valve is reached, the

valve will relieve the excess pressure. The temperature-pressure relief valve is not intended for the constant relief of thermal

expansion. This is an unacceptable condition and must be cor- rected.

It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expan- sion tank to relieve the pressure built by thermal expansion.

Thermal expansion tanks are available from Sears stores and through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistance in controlling these situations.

HOT

COLD WATER HEATER

(3)

 

COLD WATER

PRESSURE

 

, INLET FITTING

REDUCING

 

 

VALVEWITH

 

 

BY-PASS

(0

EXPANSION

TANK

(2)

PRESSUREGAUGE INLET COLD

WATER

SHUTOFF

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

 

WATER HEATER

FLOOR, CEILING

 

COLD WATER

 

JOIST, ETC.

 

INLET FITTING

HOT

COLD

STRAPPING

Thermal Expansion

Model Tank Capacity

Number In G£1ons

153.331020 2

153.331050 5

Tank Specifications

Dimensions in Inches Pipe Fitting

Diameter Length On "lhnk 8 inches 12_ inches Y4"Male 11 inches 14_ inches Y4"Male

(3)

 

PRESSURE

INLET

 

REDUCING

COLD

 

VALVEWITH

WATER

(0

BY-PASS

SHUTOFF

EXPANSION

 

 

TANK

 

 

Expansion

Tank

Sizing

Chart

 

 

 

 

Inlet*

Water

Heater Capacity

(Gallons)

 

Water

 

 

 

 

 

Expansion

Pressure

3O

40

50

66

82

 

2

2

2

5

5

"Ihnk

40psi

Capacity

50psi

2

2

2

5

5

Needed

60psi

2

2

5

5

5

 

 

70psi

2

2

5

5

5

 

80psi

2

5

5

5

5

*Highest recorded inlet water pressure in a 24 hour period or regulated water pressure.

NOTE= Expansion tanks are pre-charged with a 40 psi air charge. If the inlet water pressure is higher than 40 psi, the expansion tank's air pressure must be adjusted to match that pressure, but must not be higher than 80 psi.

(2)_

PRESSUREGAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent harmful or dangerous conditions.

Condensation causes sizzling and popping with the burner area

during heati,llg and coolin,g, periods and should be considered normal. See Condensation section.

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Contents Model Numbers For Your SafetyWhat to do if YOU Smell GAS Safety Precautions AwarningjLwarning AwarningSafety Precautions contd Rious Bodily INJURY, or Property DamageAwarning Contents DcmgPn%aticaoeProduct Specifications Customer ResponsibilitiesAdditional Tools Needed When Sweat Soldering Materials and Basic Tools NeededMaterials Needed Basic ToolsInstallation Instructions Removing the Old Water HeaterFacts to Consider About the Location Installation Instructions contdInstallations in Areas Where Flammable LIQ Facts to Consider About the Location contd Combustion Air and VentilationVenting Clearances Property DamageVenting Through Roof- Clearances InletInches Top and one commencing Within 12 inches From Installation Instructions Installation CompletedContd Water PipingTemperature-Pressure Relief Valve II \ PROVIDEA6AIR \ GAP BetweenWiring USE Without Power CordFilling the Water Heater Water Heaters Equipped for ONE Type VoltageWiring Diagram Wiring contdUSE Without Power Cord contd Venting Through AN Outside Wall ALL Models VentingWarn I NGpre PVC, ABS or Cpvc Schedule 40 vent piping Venting System Example Installations for ALL ModelsALL Models Optional 2VENT Piping DIA.VENT MAX. Length ElbowsII0 DIA.VENT Number of 90 DEG MAX. Length FT ElbowsPrecautions DIA.VENT Number of 90 DEGDIA.VENT Number MAX. Length FT ElbowsApproximate Setting Time For 2 to 3 Pipe JointsALL Models Optional 2 Vent Piping Venting Through a Roof ALL Models3PVC, ABS or Cpvc Schedule 40 vent piping Gas Piping GAS Piping with Flexible Connector Gas Piping contdSediment Trap GAS Piping with ALL Black Iron Pipe To GAS ControlInstallation Checklist Check for LeaksModel Rating Plate Before OperatingOperation Operating InstructionsBefore the Water Heater will Operate Operating Instructions contd Before Operating Propane L.P. GASControl Sequence HOT Surface Direct Ignition Check for LeaksWith an ignition device which automatically Temperature Regulation ContdService and Adjustment Tank Sediment CleaningBurner Cleaning Venting System InspectionTemperature-Pressure Relief Drain Valve Washer ReplacementDraining TEM Peratu RE-PRESSURE Discharge PipeTroubleshooting Guide Start Up ConditionsThermal Expansion Strange SoundsTroubleshooting Guide contd CondensationSMOKE/ODOR AIR in HOT Water FaucetsVenting Manual Reset Switch High Temperature Limit SwitchOperational Conditions contd Not Enough or no HOT WaterLeakage Checkpoints Thermostat and GAS Supply Check Error in the hot surface ignitorcircuit Systems Check¢Te= Blower will not run Condensation Water Leaks Leaking T&P HOT Water OdorsPage Economizer TM 6 Power Vent GAS Water Heater Model Numbers Parts Order ListParts Order List contd KEY NO. Part DescriptionParts Order List 153.332960 153.332970HA 153.332980 153.332990HA Sears Installation Service Master Protection Agreements