Bryant 581A operation manual Main Burners, XI. Filter Drier, XII. Protective Devices

Page 41

8.Once desired pressure is established, set unit setting for no call for heat, turn off main gas valve, remove pressure-measuring device, and replace 1/8-in. pipe plug and screw cap.

X.MAIN BURNERS

For most applications, main burners are factory set and should require no adjustment.

For applications at altitudes above 2000 ft, refer to Tables 31 and 32 for altitude compensation.

A.Main Burner Removal

1.Shut off (field-supplied) manual main gas valve.

2.Shut off power to unit.

3.Remove gas section access panel.

4.Disconnect gas piping from gas valve inlet.

5.Remove wires from gas valve.

6.Remove wires from rollout switch.

7.Remove sensor wire and ignitor cable from IGC board.

8.Remove 2 screws securing manifold bracket to basepan.

9.Remove 2 screws that hold the burner assembly to vestibule plate.

10.Lift burner/manifold assembly out of unit.

B.Cleaning and Adjustment

1.Remove burner rack from unit as described in Main Burner Removal section above.

2.Inspect burners, and if dirty, remove burners from rack.

3.Using a soft brush, clean burners and crossover port as required.

4.Adjust spark gap. See Fig. 39.

5.Reinstall burners on rack.

6.Reinstall burner rack as described above.

Table 31 — Altitude Compensation (Natural Gas)

ELEVATION

 

ORIFICE SIZE — NATURAL GAS

(ft)

Low

 

Medium

High Heat

High Heat

Heat

 

Heat

(6 Cell)

(8 Cell)

 

 

0-2,000

29

 

30

29

29

2,000

29

 

30

29

29

3,000

30

 

31

30

30

4,000

30

 

31

30

30

5,000

30

 

31

30

30

6,000

30

 

31

30

30

7,000

31

 

32

31

31

8,000

31

 

32

31

31

9,000

31

 

32

31

31

above 10,000

32

 

33

32

32

Table 32 — Altitude Compensation (LP Gas)

ELEVATION

 

ORIFICE SIZE — LP GAS

 

(ft)

Low

Medium

High Heat

High Heat

Heat

Heat

(6 Cell)

(8 Cell)

 

0-2,000

35

38

35

35

2,000

36

39

36

36

3,000

36

39

36

36

4,000

37

40

37

37

5,000

37

40

37

37

6,000

38

41

38

38

7,000

39

42

39

39

8,000

40

43

40

40

9,000

41

44

41

41

above 10,000

42

45

42

42

XI. FILTER DRIER

Replace whenever refrigerant system is exposed to atmosphere.

XII. PROTECTIVE DEVICES

A. Compressor Protection

Overcurrent

Each compressor has internal line break motor protection.

Overtemperature

Each compressor has an internal protector to protect it against excessively high discharge gas temperatures.

Compressor Lockout

If any of the safeties (high-pressure, low-pressure, freeze protection thermostat, compressor internal thermostat) trip, or if there is loss of power to the compressors, the cooling lockout (CLO) will lock the compressors off. To reset, manu- ally move the thermostat setting.

2 LEADS, #18 WIRE 1/32 INSULATION,

REGULATOR

600V. MAX., 105°C

ADJUSTMENT SCREW

 

(REMOVE COVER)

OUTLET PRESSURE TAP (PLUGGED) 1/8-27 N.P.T. THDS.

 

D-1

D-2

RECEPTACLE AND

ON

TAB COMBINATION

W-1

 

C1

 

TERMINAL

 

 

OFF

 

 

C2

 

 

PILOT ADJ.

W-2

PILOT CONNECTION

 

 

 

INLET PRESSURE TAP

 

 

 

FOR 1/4” O.D. TUBING

 

 

 

(PLUGGED)

(PLUGGED)

 

 

 

 

1/8 - 27 N.P.T. THDS.

RECEPTACLE TERMINAL

Fig. 38 — Gas Valve

41

Image 41
Contents Installation Provide Unit Support ContentsSafety Considerations III. RIG and Place Unit II. Remove Shipping RailsRoof Curb Details Shipping Rail Removal Base Unit Dimensions Compressor Physical DataFan Motor and Drive Data Vertical Supply/Return Fan Motor and Drive Data Horizontal Supply/Return IV. Field Fabricate Ductwork Vertical ConfigurationMake Unit Duct Connections Horizontal ApplicationsVII. Trap Condensate Drain VI. Install Flue Hood and Inlet HoodVIII. Install GAS Piping IX. Make Electrical Connections Field Power SupplyField Control Wiring Manual Damper Assembly Install OUTDOOR-AIR HoodFLA MCA Mocp Electrical Data Units Without Convenience OutletElectrical Data Units With Optional Convenience Outlet Outdoor-Air Hood Details XII. NON-FUSED Disconnect XIII. Install ALL AccessoriesVI. Internal Wiring III. Refrigerant Service PortsPRE-START-UP START-UPIX. RETURN-AIR Filters VIII. Condenser Fans and MotorsOUTDOOR-AIR Inlet Screens XI. GAS HeatFan Performance 581A210 Medium Heat Vertical Discharge Units Fan Performance 581A240 Low Heat Vertical Discharge Units Fan Performance 581A210 High Heat Vertical Discharge UnitsFan Performance 581A240 High Heat Vertical Discharge Units Fan Performance 581A240 Medium Heat Vertical Discharge UnitsFan Performance 581A300 Medium Heat Vertical Discharge Units Fan Performance 581A300 Low Heat Vertical Discharge UnitsGeneral Notes for Tables Fan Performance 581A300 High Heat Vertical Discharge UnitsFan Performance 581A210 Low Heat Horizontal Discharge Units Fan Performance 581A240 Low Heat Horizontal Discharge Units Fan Performance 581A210 High Heat Horizontal Discharge UnitsFan Performance 581A240 High Heat Horizontal Discharge Units Fan Performance 581A300 Low Heat Horizontal Discharge Units Fan Performance 581A300 High Heat Horizontal Discharge Units Power Exhaust Fan PerformanceOperation Air Quantity Limits Evaporator Fan Motor SpecificationsFan Rpm at Motor Pulley Settings Accessory/FIOP Static Pressure in. wgEconoMi$er IV Controller Wiring and Operational Modes XII. Optional ECONOMI$EREconoMi$er IV Component Locations Exploded View Supply-Air Temperature Sensor LocationEconoMi$er IV Wiring Enthalpy Changeover Set Points Page Cooling, Units Without Economizer CO2 Sensor Standard SettingsXII. Operating Sequence Coil Maintenance and Cleaning Recommendation Service CleaningHeating, Units Without Economizer Cooling, Units With EconoMi$erFilters Condensate DrainOutdoor-Air Inlet Screens Main BurnerII. Lubrication III. Evaporator FAN Service and ReplacementBelt Tension Adjustment IV. Evaporator FAN Performance AdjustmentBelt Tension Adjustment VI. CONDENSER-FAN Adjustment FigVIII. Refrigerant Charge VII. Power FailureIX. GAS Valve Adjustment XII. Protective Devices Main BurnersXI. Filter Drier XIV. Control Circuit XV. Replacement PartsXIII. Relief Devices Low Voltage Control Schematic Low Voltage Control Schematic Power Schematic Component Arrangement Cooling Service Analysis Troubleshooting Unit TroubleshootingProblem Cause Remedy Heating Service AnalysisIGC Control Heating and Cooling II. ECONOMI$ER IV Troubleshooting EconoMi$er IV Input/Output Logic EconoMi$er IV Troubleshooting CompletionCopyright 2005 Bryant Heating & Cooling Systems Catalog no Page Page Page Temperatures START-UP ChecklistElectrical Pressures
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581A specifications

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