Bryant 581A operation manual Troubleshooting Unit Troubleshooting, Cooling Service Analysis

Page 47

TROUBLESHOOTING

I. UNIT TROUBLESHOOTING

Refer to Tables 34-36 and Fig. 43.

Table 34 — Cooling Service Analysis

PROBLEM

CAUSE

REMEDY

Compressor and Condenser

Power failure.

Call power company.

Fan Will Not Start.

 

 

Fuse blown or circuit breaker tripped.

Replace fuse or reset circuit breaker.

 

 

Defective thermostat, contactor, transformer, or control

Replace component.

 

relay.

 

 

Insufficient line voltage.

Determine cause and correct.

 

Incorrect or faulty wiring.

Check wiring diagram and rewire correctly.

 

Thermostat setting too high.

Lower thermostat setting below room temperature.

Compressor Will Not Start

Faulty wiring or loose connections in compressor

Check wiring and repair or replace.

but Condenser Fan Runs.

circuit.

 

 

Compressor motor burned out, seized, or internal

Determine cause. Replace compressor.

 

overload open.

 

 

Defective overload.

Determine cause and replace.

 

Compressor locked out

Determine cause for safety trip and reset lockout.

 

One leg of 3-phase power dead.

Replace fuse or reset circuit breaker.

 

 

Determine cause.

Compressor Cycles

Refrigerant overcharge or undercharge.

Recover refrigerant, evacuate system, and recharge to

(other than normally

 

nameplate.

satisfying thermostat).

Defective compressor.

Replace and determine cause.

 

 

Insufficient line voltage.

Determine cause and correct.

 

Blocked condenser.

Determine cause and correct.

 

Defective overload.

Determine cause and replace.

 

Defective thermostat.

Replace thermostat.

 

Faulty condenser-fan motor.

Replace.

 

Restriction in refrigerant system.

Locate restriction and remove.

Compressor Operates

Dirty air filter.

Replace filter.

continuously.

Unit undersized for load.

Decrease load or increase unit size.

 

 

Thermostat set too low.

Reset thermostat.

 

Low refrigerant charge.

Locate leak, repair, and recharge.

 

Air in system.

Recover refrigerant, evacuate system, and recharge.

 

Condenser coil dirty or restricted.

Clean coil or remove restriction.

Excessive Head Pressure.

Dirty air filter.

Replace filter.

 

Dirty condenser coil.

Clean coil.

 

Refrigerant overcharged.

Recover excess refrigerant.

 

Faulty TXV.

1. Check TXV bulb mounting and secure tightly to suction line.

 

 

2. Replace TXV if stuck open or closed.

 

Air in system.

Recover refrigerant, evacuate system, and recharge.

 

Condenser air restricted or air short-cycling.

Determine cause and correct.

Head Pressure Too Low.

Low refrigerant charge.

Check for leaks, repair, and recharge.

 

Restriction in liquid tube.

Remove restriction.

Excessive Suction Pressure.

High heat load.

Check for source and eliminate.

 

Faulty TXV.

1. Check TXV bulb mounting and secure tightly to suction line.

 

 

2. Replace TXV if stuck open or closed.

 

Refrigerant overcharged.

Recover excess refrigerant.

Suction Pressure Too Low.

Dirty air filter.

Replace filter.

 

Low refrigerant charge.

Check for leaks, repair, and recharge.

 

Metering device or low side restricted.

Remove source of restriction.

 

Faulty TXV.

1. Check TXV bulb mounting and secure tightly to suction line.

 

 

2. Replace TXV if stuck open or closed.

 

Insufficient evaporator airflow.

Increase air quantity. Check filter and replace if

 

 

necessary.

 

Temperature too low in conditioned area.

Reset thermostat.

 

Field-installed filter drier restricted.

Replace.

LEGEND

TXV — Thermostatic Expansion Valve

47

Image 47
Contents Installation Provide Unit Support ContentsSafety Considerations III. RIG and Place Unit II. Remove Shipping RailsRoof Curb Details Shipping Rail Removal Base Unit Dimensions Compressor Physical DataFan Motor and Drive Data Vertical Supply/Return Fan Motor and Drive Data Horizontal Supply/Return Horizontal Applications Vertical ConfigurationIV. Field Fabricate Ductwork Make Unit Duct ConnectionsVII. Trap Condensate Drain VI. Install Flue Hood and Inlet HoodVIII. Install GAS Piping IX. Make Electrical Connections Field Power SupplyField Control Wiring Manual Damper Assembly Install OUTDOOR-AIR HoodFLA MCA Mocp Electrical Data Units Without Convenience OutletElectrical Data Units With Optional Convenience Outlet Outdoor-Air Hood Details XII. NON-FUSED Disconnect XIII. Install ALL AccessoriesSTART-UP III. Refrigerant Service PortsVI. Internal Wiring PRE-START-UPXI. GAS Heat VIII. Condenser Fans and MotorsIX. RETURN-AIR Filters OUTDOOR-AIR Inlet ScreensFan Performance 581A210 Medium Heat Vertical Discharge Units Fan Performance 581A240 Low Heat Vertical Discharge Units Fan Performance 581A210 High Heat Vertical Discharge UnitsFan Performance 581A240 High Heat Vertical Discharge Units Fan Performance 581A240 Medium Heat Vertical Discharge UnitsFan Performance 581A300 Medium Heat Vertical Discharge Units Fan Performance 581A300 Low Heat Vertical Discharge UnitsGeneral Notes for Tables Fan Performance 581A300 High Heat Vertical Discharge UnitsFan Performance 581A210 Low Heat Horizontal Discharge Units Fan Performance 581A240 Low Heat Horizontal Discharge Units Fan Performance 581A210 High Heat Horizontal Discharge UnitsFan Performance 581A240 High Heat Horizontal Discharge Units Fan Performance 581A300 Low Heat Horizontal Discharge Units Fan Performance 581A300 High Heat Horizontal Discharge Units Power Exhaust Fan PerformanceOperation Air Quantity Limits Evaporator Fan Motor SpecificationsXII. Optional ECONOMI$ER Accessory/FIOP Static Pressure in. wgFan Rpm at Motor Pulley Settings EconoMi$er IV Controller Wiring and Operational ModesEconoMi$er IV Component Locations Exploded View Supply-Air Temperature Sensor LocationEconoMi$er IV Wiring Enthalpy Changeover Set Points Page Cooling, Units Without Economizer CO2 Sensor Standard SettingsXII. Operating Sequence Cooling, Units With EconoMi$er Service CleaningCoil Maintenance and Cleaning Recommendation Heating, Units Without EconomizerMain Burner Condensate DrainFilters Outdoor-Air Inlet ScreensII. Lubrication III. Evaporator FAN Service and ReplacementVI. CONDENSER-FAN Adjustment Fig IV. Evaporator FAN Performance AdjustmentBelt Tension Adjustment Belt Tension AdjustmentVIII. Refrigerant Charge VII. Power FailureIX. GAS Valve Adjustment XII. Protective Devices Main BurnersXI. Filter Drier XIV. Control Circuit XV. Replacement PartsXIII. Relief Devices Low Voltage Control Schematic Low Voltage Control Schematic Power Schematic Component Arrangement Cooling Service Analysis Troubleshooting Unit TroubleshootingProblem Cause Remedy Heating Service AnalysisIGC Control Heating and Cooling II. ECONOMI$ER IV Troubleshooting EconoMi$er IV Input/Output Logic EconoMi$er IV Troubleshooting CompletionCopyright 2005 Bryant Heating & Cooling Systems Catalog no Page Page Page Pressures START-UP ChecklistTemperatures Electrical
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581A specifications

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