Bryant 580F Compressor Configuration and Control, Ventilation Air and Free Cooling

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IMPORTANT: There is no way to reset/restore the factory default configurations; use caution when making changes to any set point or operational variable.

The EconoMi$er+ control accepts an occupied/unoccupied switch input. This input is used to control the occupied and unoccupied minimum ventilation damper position as shown in Table 37 items 2 (ECONOMIN_SP) and 3 (U_ECONOMIN_SP). These values represent the minimum damper position. In addition, the controls allows for different modes of compressor operation in the unoccupied mode. Using item 13 in Table 37 (OCC_MODE), the user can select one of the following unoccupied modes:

No unoccupied cooling

Unoccupied free cooling (EconoMi$er+)

Unoccupied free cooling and mechanical cooling

The EconoMi$er+ will control the cooling operation of the unit based on the demand from the thermostat outputs Y1 and Y2. The EconoMi$er+ will monitor the fan output G, but will not control the fan directly. Note that G must be ener- gized for any cooling to take place. Gas or electric heating will be controlled directly from the thermostat.

When a demand for cooling occurs, the control will check to see if it is in the occupied or unoccupied mode. Depending on the configuration, the control will move the outside air damper to the ventilation position. If the outside air condi- tions are acceptable, then the control will use the EconoMi$er+ for free cooling. If the supply air temperature does not meet the configurable set point, then the control will turn on additional stages of mechanical cooling. Several compressor sequences can be used depending on the applica- tion requirements; these will be covered in the mechanical compressor staging section.

A. Compressor Configuration and Control

The EconoMi$er+ control can support from 1 to 4 compressor stages. For the 3 to 12 1/2 ton units, there will only be 1 or 2 stages of compressor cooling, so the control is factory configured for 2 stages. There is no difference between 1 and 2 stages. The control also provides the option to configure for high sensible or high latent loads, but for units with only two compressors this option does not apply.

Compressors are configured using item 10 (STAGE_TYPE) in Table 37. The control also has the capability of controlling directly to Y1 and Y2 inputs. The control can be configured to control to the leaving air temperature using Y1 and Y2 as a low cool and high cool demand based on the supply air set point and the rate of change of supply air temperature. For low cool the leaving air temperature set point will be SAT_SP+2° F. For high cool the leaving air temperature set point will be the supply air temperature set point (SAT_SP).

To use this option, configure the compressor sequencing vari- able (STAGE_TYPE) to a value of 3. Configure the supply air temperature set point (SAT_SP) to the desired leaving-air temperature.

NOTE: The supply air temperature set point is also the tem- perature used for EconoMi$er+ control.

The logic will control the operation of the compressors depending on the configuration selected. If free cooling can be used, then the compressors will be integrated with the EconoMi$er+ to provide the lowest cost cooling control. The logic includes time guards on the compressors to provide a minimum of 3 minutes on and 3 minutes off time. The con- trol will also prevent two compressors from starting at the same time. The logic uses the EconoMi$er+ to prevent rapid cycling of the compressors and low air temperatures.

B. Ventilation Air and Free Cooling

In order for the EconoMi$er+ to control ventilation air and free cooling, several items must be configured.

EconoMi$er+ Type

First, select the EconoMi$er+ control type that will be used. This is the EconoMi$er+ Type function (ECONO_TYPE) defined by item 5 in Table 37. The choices are:

1.Vent only — This is used to have just ventilation con- trol. The EconoMi$er+ will not provide free cooling, but the occupied and unoccupied minimum positions can be used.

2.Proportional — In this configuration, full proportion- al EconoMi$er+ control will be used. When EconoMi$er+ free cooling cannot be used, the damp- ers will be set to the appropriate occupied and unoc- cupied minimum positions.

3.Three-Position — This mode of EconoMi$er+ is used to provide a minimum ventilation EconoMi$er+ posi- tion and a fixed free cooling or high ventilation posi- tion. The high ventilation position is controlled by the optional Remote EconoMi$er+ Enable Switch Input connected to terminals 11 and 12 on T3.

Supply Air Temperature Set Point

Once the type of EconoMi$er+ control has been selected, the user will need to set the Supply Air Temperature set point (SAT_SP). The SAT_SP has a range of 40 to 65 F.

NOTE: This will be the set point when both Y1 and Y2 are closed. When just Y1 is closed, the set point will be 2 F higher.

Minimum Damper Position

Set the occupied minimum damper position (ECONOMIN_SP) and unoccupied minimum position (U_ECONOMIN_SP). These should be set to provide the ventilation requirements at full occupancy as defined by the building specifications. When demand ventilation is used, the control will close the dampers below this position based on measured CO2 levels in the space to provide additional operation savings.

The control will also allow for the use of a remote minimum position potentiometer. This will only adjust the Occupied Minimum position. If used, the software set point ECONOMIN_SP should be set to 0 as the control will use the largest set point.

The damper position is not linear with the amount of outside air, so the user will need to set the position of the EconoMi$er+ accordingly. It is best to use the following equa- tion and measured data to set the position:

OA =

SAT – RAT

*100

OAT – RAT

 

 

OA = % outdoor air

SAT = supply air temperature

RAT = return air temperature

OAT = outdoor air temperature

The SAT and OAT values can be read from the control and, if the unit is equipped with an RAT sensor, then all three val- ues can be read. For the calculation to work properly, there should be at least a 10° F difference between the OAT and RAT temperatures.

Maximum Damper Position

Set the maximum EconoMi$er+ position. Normally this is set at 100%. If using 3-position control or there is a reason not to use 100% outside air, this can be set using the EconoMi$er+ Maximum Position (MAX_POS_SP).

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Contents Important Read Before Installing ContentsSafety Considerations InstallationBase Unit Dimensions 580F036-072 Base Unit Dimensions 580F073 III. Install External Trap for CONDEN- Sate Drain Alternate Unit SupportII. Field Fabricate Ductwork IV. RIG and Place UnitUnit Size Accessory CRRFCURB001A01 Connector ALT Accessory Drain GASPKG. Accy Hole Power CRRFCURB002A01Install Flue Hood VI. Install GAS PipingUnit 580F MAX Weight Rigging DetailsPhysical Data Furnace Section Freeze Protection Thermostat FOUTDOOR-AIR Inlet Screens RETURN-AIR FiltersField Power Supply Field Control WiringHeat Anticipator Settings VII. Make Electrical ConnectionsPower Wiring Connections Electrical Data Without Convenience Outlet RLA LRA FLA MCA MOCP†Electrical Data With Convenience Outlet VIII. Adjust FACTORY-INSTALLED Options Manual Outdoor-Air DamperBracket Optional EconoMi$er+Hood BOX Oarh IAQOAT IarhThermostats EconoMi$er+ Controller WiringDamper Movement EconoMi$er+ Field-Installed Accessories Outdoor Air Temperature OAT Sensor ProvidedSupply Air Temperature SAT Sensor Provided Return Air Temperature RAT SensorIndoor Air Quality Voltage Setting Outdoor Air Humidity SensorTemperature Resistance Range ResolutionEnthalpy Changeover Settings Occupied/Unoccupied Switch Power ExhaustRemote EconoMi$er+ Enable Control Indoor Air Humidity SensorCO2 Sensor Configuration Full OccupancyVentilation Rate Ventilation for PeopleBelt-Drive Motors IX. Adjust EVAPORATOR-FAN SpeedDirect-Drive Motors Fan Rpm at Motor Pulley Settings Motor DataExternal Static Pressure in. wg Cfm Rpm Bhp Watts 900 768870 958External Static Pressure in. wg Cfm Rpm Bhp Watts 9551181 970 1073840 432 Low Speed802 370 802 370 912 489 624773 935967 579 663757 856Airflow Low Speed High Speed Bhp Watts 900884 941762 859 458 944 579 705886 517 969 644 777790 353 828 413866 479 790 353 896 470 990 599828 413 930 535 1021 669 866 479 964 607 1053 746905 553 1000 687 1085 831 944 635 1036 775 1119 924771 867986 966IV Internal Wiring VI. Refrigerant Service PortsPRE-START-UP START-UP Unit PreparationXI. Heating IX. CoolingMain Burners XIV. ECONOMI$ER+ Controller XII. Safety ReliefXIII. Ventilation Continuous FAN DS1 DS2 DS3 DS4 Input Name Type USE INPUT/OUTPUT Conversion Connection PINThermostat Inputs Economizer MotorInput/Output Channels Start-Up Mode SequenceConfiguration Variables Read and Setup Modes Setup Mode XV. ECONOMI$ER+ Configuration Manual ModeError Mode Compressor Configuration and Control Ventilation Air and Free CoolingDemand Ventilation Configuration Power Exhaust ConfigurationXVI. Operating Sequence Cooling, Units without EconoMi$er+Heating, Units without EconoMi$er+ Cooling, Units with EconoMi$er+Service Cleaning III. Blower Belt Adjustment ECONOMI$ER+ AdjustmentII. Lubrication IV. Manual OUTDOOR-AIR DamperLimit Switch XIII. HIGH-PRESSURE SwitchXIV. Loss of Charge Switch XVI. Replacement PartsSuction Line Temperature DEG. C Suction Line Temperature DEG. FSuction Line Pressure Kilopascals Suction Line Pressure PsigTON Unit 60 Hz Charging Chart Burner Section Details Troubleshooting ECONOMI$ER+ Troubleshooting Error Code 8 E2 Test Failure Unit Always in Unoccupied ModeII. Unit Troubleshooting RAM Test FailureLED Error Code Service Analysis Heating Service AnalysisCooling Service Analysis FPT GNDGVR HPSStartup Mode Appendix a ECONOMI$ER+ LabelAppendix a ECONOMI$ER+ Label Appendix B JOB Specific ECONOMI$ER+ Configuration Settings Index Service Training Call for Free CatalogPage START-UP Checklist TemperaturesPreliminary Information III. START-UP Electrical
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580F specifications

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