Bryant 580F installation instructions Troubleshooting ECONOMI$ER+ Troubleshooting

Page 53

TROUBLESHOOTING

I. ECONOMI$ER+ TROUBLESHOOTING

The EconoMi$er+ control has built-in diagnostics. The con- trol can detect and display 10 different diagnostic codes as shown in Table 40. The user can also use the integrated dis- play to check the status of all the inputs and outputs and run the manual control mode to check the operation of the EconoMi$er+ and compressors.

Table 40 — EconoMi$er+ Error Codes

NO.

DESCRIPTION

CRITERIA

1

SAT Sensor Failure

Temperature <–40 F or Greater Than 250 F

2

RAT Sensor Failure

Temperature <–40 F or Greater Than 250 F

3

OAT Sensor Failure

Temperature <–40 F or Greater Than 250 F

4

ORH Sensor Failure

Read Less Than 2 mA or Greater Than 22 mA

5

IRH Sensor Failure

Read Less Than 2 mA or Greater Than 22 mA

6

IAQ Sensor Failure

Read Less Than 2 mA or Greater Than 22 mA

7

Y2 On Y1 Off

Wiring Error

8

Micro Fails E2 Tests

Hardware/Software Check

*

Micro Fails RAM Test

Hardware/Software Check

Micro Fails ROM Tests

Hardware/Software Check

 

 

LEGEND

IAQ

Indoor Air Quality

IRH

Indoor Relative Humidity

OAT

Outdoor Air Temperature

ORH —

Outdoor Relative Humidity

RAT

Return Air Temperature

SAT

Supply Air Temperature

*If there is a RAM failure DS1+DS3/DS2+DS4 will alternately flash. †If there is a ROM failure DS1+DS2/DS3+DS4 will alternately flash.

A.Error Code 1 — SAT Sensor Failure

Error Criteria

An SAT Sensor Failure error will occur if the sensor is shorted or faulty. If the measured temperature reads below –40 F or above 250 F an error will occur.

Required Action

If an error occurs, then the control will default to Mode 2 compressor stage control where Y1 and Y2 have direct con- trol of the compressors. Use of free cooling is disabled and the EconoMi$er+ will be set to the minimum damper posi- tion for either the occupied or unoccupied mode of operation. Replace sensor if faulty.

Reset Method

The error will automatically reset after the value has returned to a normal level. The alarm has to be cleared from the display in the Setup mode or a power reset.

B.Error Code 2 — RAT Sensor Failure

Error Criteria

The RAT Sensor failure error is only applicable the unit has been configured for EconoMi$er+ changeover methods 3 (differential dry bulb) or 5 (differential humidity). For other modes it should be ignored. If the sensor is shorted or faulty, then the measured temperature will be below –40 F or above 250 F and the error will occur.

Required Action

If this error occurs, then change the default EconoMi$er+ changeover control to method 2 (dry bulb changeover con- trol) or replace sensor.

Reset Method

This error will automatically reset after the value has returned to a normal level. The alarm will have to be cleared from the display in the Setup mode.

C.Error Code 3 — OAT Sensor Failure

Error Criteria

An OAT Sensor Failure error occurs if the sensor is shorted or faulty, then the measured temperature will be below –40 F or above 250 F.

Required Action

If this error occurs disable the economizer and set the econo- mizer to the minimum economizer position.

Reset Method

This error should automatically reset after the value has returned to a normal level. The alarm will have to be cleared from the display in the Setup mode or by a power reset.

D.Error Code 4 — ORH (Outdoor Relative Humidity) Sen- sor Failure

Error Criteria

If the unit is configured for economizer changeover type 3 or 4, and the input signal is less than 2 mA or greater than 22 mA, then the sensor is faulty and an error will occur.

Required Action

If this error occurs, switch the EconoMi$er+ to dry bulb changeover control.

Reset Method

This error should automatically reset after the value has returned to a normal level. The alarm will have to be cleared from the display in the Setup mode or by a power reset.

E.Error Code 5 — IRH (Indoor Relative Humidity) Sensor Failure

Error Criteria

This error occurs if the unit is configured for EconoMi$er+ changeover type 5 and the input signal is less than 2 mA or greater than 22 mA (faulty sensor).

Required Action

If this error occurs, switch the EconoMi$er+ to differential dry bulb changeover control.

Reset Method

This error should automatically reset after the value has returned to a normal level. The alarm will have to be cleared from the display in the Setup mode or by a power reset.

F.Error Code 6 — IAQ Sensor Failure

Error Criteria

This error occurs if the unit is configured for IAQ demand ventilation control and the input signal is less than 2 mA or greater than 22 mA (faulty sensor).

Required Action

If this error occurs, disable the IAQ control routine and default to the standard EconoMi$er+ minimum position.

Reset Method

This error should automatically reset after the value has returned to a normal level. The alarm will have to be cleared from the display in the Setup mode or by a power reset.

G.Error Code 7 — Y2 on With Y1 Off

Error Criteria

This error occurs if Y2 is turned on and Y1 is off. This indi- cates that there is a wiring error at the thermostat connec- tions. This alarm should be ignored for the first 20 seconds of operation so that it does not conflict with the special produc- tion test mode.

Required Action

Shut the unit off and check wiring.

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Contents Contents Important Read Before InstallingSafety Considerations InstallationBase Unit Dimensions 580F036-072 Base Unit Dimensions 580F073 Alternate Unit Support III. Install External Trap for CONDEN- Sate DrainII. Field Fabricate Ductwork IV. RIG and Place UnitConnector ALT Accessory Drain GAS Unit Size Accessory CRRFCURB001A01PKG. Accy Hole Power CRRFCURB002A01VI. Install GAS Piping Install Flue HoodRigging Details Unit 580F MAX WeightPhysical Data Freeze Protection Thermostat F Furnace SectionOUTDOOR-AIR Inlet Screens RETURN-AIR FiltersField Control Wiring Field Power SupplyHeat Anticipator Settings VII. Make Electrical ConnectionsPower Wiring Connections RLA LRA FLA MCA MOCP† Electrical Data Without Convenience OutletElectrical Data With Convenience Outlet Manual Outdoor-Air Damper VIII. Adjust FACTORY-INSTALLED OptionsBracket Optional EconoMi$er+Hood BOX IAQ OarhOAT IarhThermostats EconoMi$er+ Controller WiringDamper Movement Outdoor Air Temperature OAT Sensor Provided EconoMi$er+ Field-Installed AccessoriesSupply Air Temperature SAT Sensor Provided Return Air Temperature RAT SensorOutdoor Air Humidity Sensor Indoor Air Quality Voltage SettingRange Resolution Temperature ResistanceEnthalpy Changeover Settings Power Exhaust Occupied/Unoccupied SwitchRemote EconoMi$er+ Enable Control Indoor Air Humidity SensorFull Occupancy CO2 Sensor ConfigurationVentilation Rate Ventilation for PeopleBelt-Drive Motors IX. Adjust EVAPORATOR-FAN SpeedDirect-Drive Motors Motor Data Fan Rpm at Motor Pulley Settings768 External Static Pressure in. wg Cfm Rpm Bhp Watts 900870 958955 External Static Pressure in. wg Cfm Rpm Bhp Watts1181 970 1073840 432 Low Speed802 370 624 802 370 912 489773 935663 967 579757 856Bhp Watts 900 Airflow Low Speed High Speed884 941762 705 859 458 944 579886 517 969 644 777828 413 790 353866 479 790 353 896 470 990 599866 479 964 607 1053 746 828 413 930 535 1021 669905 553 1000 687 1085 831 944 635 1036 775 1119 924867 771986 966VI. Refrigerant Service Ports IV Internal WiringPRE-START-UP START-UP Unit PreparationXI. Heating IX. CoolingMain Burners XIV. ECONOMI$ER+ Controller XII. Safety ReliefXIII. Ventilation Continuous FAN Input Name Type USE INPUT/OUTPUT Conversion Connection PIN DS1 DS2 DS3 DS4Thermostat Inputs Economizer MotorInput/Output Channels Start-Up Mode SequenceConfiguration Variables Read and Setup Modes Setup Mode XV. ECONOMI$ER+ Configuration Manual ModeError Mode Ventilation Air and Free Cooling Compressor Configuration and ControlPower Exhaust Configuration Demand Ventilation ConfigurationXVI. Operating Sequence Cooling, Units without EconoMi$er+Cooling, Units with EconoMi$er+ Heating, Units without EconoMi$er+Service Cleaning ECONOMI$ER+ Adjustment III. Blower Belt AdjustmentII. Lubrication IV. Manual OUTDOOR-AIR DamperXIII. HIGH-PRESSURE Switch Limit SwitchXIV. Loss of Charge Switch XVI. Replacement PartsSuction Line Temperature DEG. F Suction Line Temperature DEG. CSuction Line Pressure Kilopascals Suction Line Pressure PsigTON Unit 60 Hz Charging Chart Burner Section Details Troubleshooting ECONOMI$ER+ Troubleshooting Unit Always in Unoccupied Mode Error Code 8 E2 Test FailureII. Unit Troubleshooting RAM Test FailureHeating Service Analysis LED Error Code Service AnalysisCooling Service Analysis GND FPTGVR HPSAppendix a ECONOMI$ER+ Label Startup ModeAppendix a ECONOMI$ER+ Label Appendix B JOB Specific ECONOMI$ER+ Configuration Settings Index Call for Free Catalog Service TrainingPage Temperatures START-UP ChecklistPreliminary Information III. START-UP Electrical
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580F specifications

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