Heat & Glo LifeStyle RED40 Table of Contents, Safety Alert Key, User Guide, Installer Guide

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Safety Alert Key: Safety Alert Key:

•DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

•WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

•CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

•NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 B. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . 5

1 Listing and Code Approvals

A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 B. Glass Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 C. BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 7 E. Non-Combustible Materials Specification. . . . . . . . . . . . . . 7 F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 7 G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 H. Requirements for the Commonwealth of Massachusetts. . 8

User Guide

2 Operating Instructions

A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 C. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 D. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10 E. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 F. Remote Controls, Wall Controls and Wall Switches. . . . . 10 G. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 10 H. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 11 I. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 J. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 12

3 Maintenance and Service

A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 13 B. Maintenance Tasks-Qualified Service Technician . . . . . . 14

Installer Guide

4 Getting Started

A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 15

B. Design and Installation Considerations . . . . . . . . . . . . . . 16

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 16

D. Inspect Appliance and Components. . . . . . . . . . . . . . . . . 16

5 Framing and Clearances

A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 17

B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 19

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

D. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 21

6 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 22

7 Vent Information and Diagrams

A. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

B. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

C. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

D. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

E. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 32 B. Wall Penetration Framing. . . . . . . . . . . . . . . . . . . . . . . . . 32 C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 33 D. Install Attic Insulation Shield. . . . . . . . . . . . . . . . . . . . . . . 34

9 Appliance Preparation

A. Appliance Preparation

35

B. Securing and Leveling the Appliance

36

C. Active Convection Technology

37

 

10 Installing Vent Pipe (DVP Pipe)

A. Assemble Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . . 38 B. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 39 C. Secure The Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 39 D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 40 E. Install Decorative Ceiling Components . . . . . . . . . . . . . . 40 F. Install Metal Roof Flashing . . . . . . . . . . . . . . . . . . . . . . . . 41 G. Assemble and Install Storm Collar . . . . . . . . . . . . . . . . . . 41 H. Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 42 I. Heat Shield Requirements for Horizontal Termination . . . 42 J. Install Horizontal Termination Cap . . . . . . . . . . . . . . . . . . 43

11 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 45

12 Electrical Information

A. Wiring Requirements

46

 

B. IntelliFire Ignition System Wiring

46

C. Optional Accessories Requirements

46

D. Optional LED Lighting Circuit

48

 

E. Electrical Service and Repair

49

 

F. Junction Box Installation

49

 

G. Active Convection Blower Replacement

49

 

Heat & Glo • RED40, RED40ST • 2155-900 Rev. o • 7/12

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Contents Owner’s Manual Models RED40 RED40STNOTICE •What to do if you smell gasHomeowner Reference Information A. Congratulations3 Maintenance and Service Table of ContentsSafety Alert Key Installer Guide13 Finishing 14 Appliance Setup15 Troubleshooting  = Contains updated informationWARRANTY PERIOD B. Limited Lifetime WarrantyLIMITED LIFETIME WARRANTY WARRANTY COVERAGEThis warranty is void if B. Limited Lifetime Warranty continuedWARRANTY CONDITIONS WARRANTY EXCLUSIONSB. Glass Specifications D. High Altitude Installations1 Listing and Code Approvals A. Appliance CertificationInstallation of Carbon Monoxide Detectors C. Clear Space A. Gas Fireplace Safety2 Operating Instructions User Guide B. Your Fireplaceerate fireplace with fixed glass assembly removed E. Fixed Glass AssemblyD. Decorative Doors and Fronts G. Before Lighting FireplaceLIGHTING INSTRUCTIONS IPI H. Lighting Instructions IPIFinal inspection by FOR YOUR SAFETY READ BEFORE LIGHTING•Some people may be sensitive to smoke and odors J.Frequently Asked QuestionsI. After Fireplace is Lit Initial Break-inProcedureRemote Control 3 Maintenance and ServiceA. Maintenance Tasks-Homeowner Glass CleaningFirebox B.Maintenance Tasks-QualifiedService TechnicianGasket Seal and Glass Assembly Inspection VentingFigure 4.1 Typical System Getting StartedA. Typical Appliance System Installer GuideB. Design and Installation Considerations C.Tools and Supplies NeededD. Inspect Appliance and Components A. Selecting Appliance Location 5 Framing and Clearances1/2 IN 1/2 IN. CFigure 5.2 Appliance Locations RED40ST C. Clearances B. Constructing the Appliance ChaseMINIMUM FRAMING DIMENSIONS Non-CombustibleMantels D. Mantel and Wall ProjectionsDimensions of Non-Combustibles Combustible MantelsH Min. Ft 6 Termination LocationsA. Vent Termination Minimum Clearances Roof Pitch= AREA WHERE TERMINAL IS NOT PERMITTED Covered Alcove ApplicationsV= VENT TERMINAL X = AIR SUPPLY INLET B. Vent Table Key 7 Vent Information and DiagramsE. Vent Diagrams A. Approved PipeH1 Maximum Top Vent - Horizontal TerminationVenting with 1 elbow V1 MinimumH1 + H2 Maximum 1. Top Vent - Horizontal Termination - continuedVenting with 2 elbows INSTALLED HORIZONTALLYH2 V2 H1 V1 1. Top Vent - Horizontal TerminationVenting with 3 elbows continuedTop Vent - Vertical Termination No Elbows V = 3 ft Min. 1m, 50 ft. Max. 15.2 mExhaust restrictor Instructions V2 H1 V1 Top Vent - Vertical TerminationH1 + H2 Maximum DIRECT VENT WITH 5 in. / 8 in. DIAMETER DVP PIPE Between ceiling firestops 8 Vent Clearances and FramingA. Pipe Clearances to Combustibles B. Wall Penetration FramingC. Install the Ceiling Firestop D. Install Attic Insulation Shield Flat Ceiling InstallationVaulted Ceiling Installation A. Appliance Preparation 9 Appliance Preparation•Sagging or loose insulation B. Securing and Leveling the ApplianceSetting the Fireplace into the Framing WARNING! Risk of Fire! Prevent contact withC. Active Convection Technology A. Assemble Vent Sections 10 Installing Vent Pipe DVP PipeB. Assemble Slip Sections C. Secure The Vent SectionsPilot hole D. Disassemble Vent Sections E. Install Decorative Ceiling ComponentsCAUTION! Risk of Cuts, Abrasions or Flying Debris F. Install Metal Roof FlashingG. Assemble and Install Storm Collar CAULKH. Install Vertical Termination Cap Figure 10.20 Venting Through the Wall J. Install Horizontal Termination Cap11 Gas Information A. Fuel ConversionB. Gas Pressure •Ensure adequate ventilation C. Gas Connection12 Electrical Information A. Wiring RequirementsB. IntelliFire Ignition System Wiring C. Optional Accessories RequirementsREMOTE RECEIVER Optional Remote Control Receiver LocationD. Optional LED Lighting Circuit SWITCH TRIPPEDCOLOR PRODUCED KNOCKOUT E. Electrical Service and RepairF. Junction Box Installation G. Active Convection Blower ReplacementFAN MOUNT FASTENER SIDE BURNER SCREWFigure 12.18. Removed Mounting Plate SLOT ON BLOWER HOUSINGBLOWER TAB ON MOUNTING PLATE Figure 12.17. Remove Mounting PlateFinishing Instructions 13 FinishingA. Splatter Guard B. Framing and Finishing InstructionsFigure 13.1 Finishing Details Finish and Sealing JointsFinishing Around Opening with Gypsum Wallboard PaintingDimensions of Combustibles C. Mantel and Wall ProjectionsD. Facing Material Figure 13.5 Framing and Framing Materials-RED40Figure 13.6 Framing and Framing Materials-RED40ST Non-CombustibleFinish Materials 0 - 1 inch thickness-OverlapFit MethodFigure 13.7 Overlap Fit Method 13-1/8IN 0 Inches to 4 Inches Thick Inside Fit MethodFigure 13.9 Inside Fit Method 42-3/4INFigure 13.11. Mesh Front Installation E. Mesh FrontsASSEMBLY MESH FRAME ASSEMBLYD. Accessories 14 Appliance SetupA. Remove Fixed Glass Assembly C. Clean the ApplianceRemoving Fixed Glass Assembly H. Fixed Glass AssemblyI. Install the Mesh J. Air Shutter SettingPossible Cause 15 TroubleshootingA. IntelliFire Ignition System SymptomIntelliFire Ignition System - continued 16 Reference Materials A. Appliance Dimension DiagramA F G Figure 16.2 Appliance Dimensions RED40STM N O P T R Q SB. Vent Components Diagrams Figure 16.2 DVP vent componentsDVP-AS2 DVP-TRAPK1 B. Vent Components Diagrams continuedDVP-TRAP1 DVP-TRAP231 in 330 mm 8-1/8in13 in 206 mmOptional Wire Harness DESCRIPTIONPART NUMBER Stocked C. Service PartsRED40 at Depot40 in Landscape See-ThruDV Fireplace RED40STRED40,RED40ST #13 Control AssemblyService Parts List #14 Valve Assembly   Service PartsRED40, RED40ST Stocked15.2 #15 Base Pan No Lights with Media15.3 15.115.4 15.215.1 15.316.1 #16 Base Pan With Lights and MediaStocked at Depot 16.316.4 16.216.3 16.1RED40-NNPNo lights, No Rock, Porcelain #17 Base Pan No Lights or Media withPorcelain or No refractory RED40-NNNNo lights, No Rock, No RefractoryRED40ST-NNGNo lights, No Rock, Granite Stocked at DepotRED40ST-NNNNo lights, No Rock, No Refractory RED40ST-NNPNo lights, No Rock, Porcelain#22 Porcelain --With Media #19 Granite --No Media#20 Porcelain --No Media #21 Granite --With Media#21 Granite --With Media NOTES D. Contact Information
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