Heat & Glo LifeStyle RED40 E. Electrical Service and Repair, F. Junction Box Installation

Page 49
E. Electrical Service and Repair

E. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to dis- connection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

F. Junction Box Installation

WARNING! Risk of Shock! Label all wires prior to dis- connection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

1.Remove the one screw that secures the junction box to the control tray panel.

2.Route the wire through the strain relief in the outer wrap and down through the knockout located on top side of the junction box. See Figure 12.7.

3.Make the connection inside the junction box to the 120V wire. Connect green to the ground nut, black to black, and white to white.

4.To reattach the junction box, insert one end of the junction box in the slot provided and securely screw the other end of the junction box to the control tray panel.

KNOCKOUT

Figure 12.7 Junction Box Detail

In the event that the junction box may need to be ac- cessed or installed after finish methods have been ap- plied, access is possible by removing the valve assembly (See Figure 11.2).

G. Active Convection Blower Replacement

WARNING! Risk of Shock! Label all wires prior to dis- connection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

1.Remove any interior enhancement kit(s), such as glass rock media, granite or porcelain, that have been already installed in the appliance.

2.Remove pilot shield as shown in Figure 12.8.

Figure 12.8 Removing Pilot Shield

3.Remove screws from base pan and lift base pan up and out of appliance. Set aside. See Figure 12.9 and Figure 12.10.

Figure 12.9 Removing Screws from Base Pan.

Figure 12.10 Lifting Base Pan Up and Out.

 

Heat & Glo • RED40, RED40ST • 2155-900 Rev. o • 7/12

49

 

Image 49
Contents NOTICE Models RED40 RED40ST•What to do if you smell gas Owner’s ManualHomeowner Reference Information A. CongratulationsSafety Alert Key Table of ContentsInstaller Guide 3 Maintenance and Service15 Troubleshooting 14 Appliance Setup = Contains updated information 13 FinishingLIMITED LIFETIME WARRANTY B. Limited Lifetime WarrantyWARRANTY COVERAGE WARRANTY PERIODWARRANTY CONDITIONS B. Limited Lifetime Warranty continuedWARRANTY EXCLUSIONS This warranty is void if1 Listing and Code Approvals D. High Altitude InstallationsA. Appliance Certification B. Glass SpecificationsInstallation of Carbon Monoxide Detectors 2 Operating Instructions User Guide A. Gas Fireplace SafetyB. Your Fireplace C. Clear SpaceD. Decorative Doors and Fronts E. Fixed Glass AssemblyG. Before Lighting Fireplace erate fireplace with fixed glass assembly removedFinal inspection by H. Lighting Instructions IPIFOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS IPII. After Fireplace is Lit J.Frequently Asked QuestionsInitial Break-inProcedure •Some people may be sensitive to smoke and odorsA. Maintenance Tasks-Homeowner 3 Maintenance and ServiceGlass Cleaning Remote ControlGasket Seal and Glass Assembly Inspection B.Maintenance Tasks-QualifiedService TechnicianVenting FireboxA. Typical Appliance System Getting StartedInstaller Guide Figure 4.1 Typical SystemC.Tools and Supplies Needed B. Design and Installation ConsiderationsD. Inspect Appliance and Components A. Selecting Appliance Location 5 Framing and Clearances1/2 IN. C 1/2 INFigure 5.2 Appliance Locations RED40ST C. Clearances B. Constructing the Appliance ChaseMINIMUM FRAMING DIMENSIONS Dimensions of Non-Combustibles D. Mantel and Wall ProjectionsCombustible Mantels Non-CombustibleMantelsA. Vent Termination Minimum Clearances 6 Termination LocationsRoof Pitch H Min. FtCovered Alcove Applications = AREA WHERE TERMINAL IS NOT PERMITTEDV= VENT TERMINAL X = AIR SUPPLY INLET E. Vent Diagrams 7 Vent Information and DiagramsA. Approved Pipe B. Vent Table KeyVenting with 1 elbow Top Vent - Horizontal TerminationV1 Minimum H1 MaximumVenting with 2 elbows 1. Top Vent - Horizontal Termination - continuedINSTALLED HORIZONTALLY H1 + H2 MaximumVenting with 3 elbows 1. Top Vent - Horizontal Terminationcontinued H2 V2 H1 V1V = 3 ft Min. 1m, 50 ft. Max. 15.2 m Top Vent - Vertical Termination No ElbowsExhaust restrictor Instructions V2 H1 V1 Top Vent - Vertical TerminationVenting with 3 elbows DIRECT VENT WITH 5 in. / 8 in. DIAMETER DVP PIPE A. Pipe Clearances to Combustibles 8 Vent Clearances and FramingB. Wall Penetration Framing Between ceiling firestopsC. Install the Ceiling Firestop Flat Ceiling Installation D. Install Attic Insulation ShieldVaulted Ceiling Installation A. Appliance Preparation 9 Appliance PreparationSetting the Fireplace into the Framing B. Securing and Leveling the ApplianceWARNING! Risk of Fire! Prevent contact with •Sagging or loose insulationC. Active Convection Technology A. Assemble Vent Sections 10 Installing Vent Pipe DVP PipeC. Secure The Vent Sections B. Assemble Slip SectionsPilot hole D. Disassemble Vent Sections E. Install Decorative Ceiling ComponentsG. Assemble and Install Storm Collar F. Install Metal Roof FlashingCAULK CAUTION! Risk of Cuts, Abrasions or Flying DebrisH. Install Vertical Termination Cap Figure 10.20 Venting Through the Wall J. Install Horizontal Termination CapA. Fuel Conversion 11 Gas InformationB. Gas Pressure •Ensure adequate ventilation C. Gas ConnectionB. IntelliFire Ignition System Wiring A. Wiring RequirementsC. Optional Accessories Requirements 12 Electrical InformationREMOTE RECEIVER Optional Remote Control Receiver LocationSWITCH TRIPPED D. Optional LED Lighting CircuitCOLOR PRODUCED F. Junction Box Installation E. Electrical Service and RepairG. Active Convection Blower Replacement KNOCKOUTFAN MOUNT FASTENER SIDE BURNER SCREWBLOWER TAB ON MOUNTING PLATE SLOT ON BLOWER HOUSINGFigure 12.17. Remove Mounting Plate Figure 12.18. Removed Mounting PlateA. Splatter Guard 13 FinishingB. Framing and Finishing Instructions Finishing InstructionsFinishing Around Opening with Gypsum Wallboard Finish and Sealing JointsPainting Figure 13.1 Finishing DetailsDimensions of Combustibles C. Mantel and Wall ProjectionsFigure 13.5 Framing and Framing Materials-RED40 D. Facing MaterialFigure 13.6 Framing and Framing Materials-RED40ST 0 - 1 inch thickness-OverlapFit Method Non-CombustibleFinish MaterialsFigure 13.7 Overlap Fit Method Figure 13.9 Inside Fit Method 0 Inches to 4 Inches Thick Inside Fit Method42-3/4IN 13-1/8INASSEMBLY E. Mesh FrontsMESH FRAME ASSEMBLY Figure 13.11. Mesh Front InstallationA. Remove Fixed Glass Assembly 14 Appliance SetupC. Clean the Appliance D. AccessoriesI. Install the Mesh H. Fixed Glass AssemblyJ. Air Shutter Setting Removing Fixed Glass AssemblyA. IntelliFire Ignition System 15 TroubleshootingSymptom Possible CauseIntelliFire Ignition System - continued 16 Reference Materials A. Appliance Dimension DiagramM N O P Figure 16.2 Appliance Dimensions RED40STT R Q S A F GFigure 16.2 DVP vent components B. Vent Components DiagramsDVP-AS2 DVP-TRAP1 B. Vent Components Diagrams continuedDVP-TRAP2 DVP-TRAPK131 in 13 in 8-1/8in206 mm 330 mmDESCRIPTION Optional Wire HarnessPART NUMBER RED40 C. Service Partsat Depot Stocked40 in Landscape See-ThruDV Fireplace RED40STService Parts List #13 Control Assembly#14 Valve Assembly RED40,RED40STRED40, RED40ST Service PartsStocked   15.3 #15 Base Pan No Lights with Media15.1 15.215.1 15.215.3 15.4Stocked at Depot #16 Base Pan With Lights and Media16.3 16.116.3 16.216.1 16.4Porcelain or No refractory #17 Base Pan No Lights or Media withRED40-NNNNo lights, No Rock, No Refractory RED40-NNPNo lights, No Rock, PorcelainRED40ST-NNNNo lights, No Rock, No Refractory Stocked at DepotRED40ST-NNPNo lights, No Rock, Porcelain RED40ST-NNGNo lights, No Rock, Granite#20 Porcelain --No Media #19 Granite --No Media#21 Granite --With Media #22 Porcelain --With MediaRED40ST NOTES D. Contact Information