Vermont Casting DVT38S2 installation instructions Pilot Flame Adjustment, Replace regulator

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Chateau™ Decorative Gas Appliance

10.Install the conversion orifice.

11.Reinstall pilot hood. Be sure to align hood with index tab.

12.Open the control panel and remove the cover by removing two (2) screws. While holding the valve cover plate with one hand, disconnect the wiring to the switch and the pilot indicator. NOTE: Do not allow the valve cover plate to hang from the pilot wires as this could damage the wires. Remove the extension knob(s). Replace the valve regulator.

13.Using the TORX T20 bit remove and discard the three

(3)pressure regulator mounting screws (A), pressure regulator tower (B) and the spring and diaphragm as- sembly (C). (Fig. 61)

A

E

 

OFF

 

P

 

 

I

O

TO

L

 

F

Fig. 62 Replace regulator.

D

FC108

B

C

 

OFF

 

P

 

 

I

NO

TO

L

 

FC107

Fig. 61 Remove valve regulator.

14.Insure the rubber gasket (D) is properly positioned and install the new HI/LO pressure regulator assembly to the valve using the new screws (E) supplied with the kit. Tighten the screws securely. (Ref. torque = in/lb) (Fig. 62)

15.Install the enclosed identification label (F) to the valve body where it can easily be seen. (Fig. 62)

16.Regulator conversion complete.

17.Test for Leaks

Apply gas to the system and light the pilot.

With a soapy solution check for leaks around the pilot assembly where the tube enters the pilot as- sembly. Tighten fitting if necessary.

Light the main burner and check for leaks around the new pressure regulator assembly. Tighten screws if necessary.

With the main burner “ON” check for leaks around the burner orifice. Be careful of the burner flame. Tighten orifice if necessary.

With the main burner “ON” rotate the HI/LO knob and verify proper burner operation.

18.Replace burner to original position.

19.Replace burner leg.

20.Replace burner tube and fettle.

21.Follow instructions on Page 23 to reinstall logs, lava rock, volcanic rock and embers.

22.Replace glass frame.

Conversion complete.

Pilot Flame Adjustment

Typically, the top 3/8” or 1/2” of the thermopile should be engulfed in the pilot flame. (Page 26, Fig. 54)

To adjust pilot burner:

1.Remove pilot adjustment cap located on valve.

2.Adjust pilot screw to provide properly sized flame.

3.Replace pilot adjustment cap.

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Contents What to do if YOU Smell GAS INSTALLER/CONSUMER Safety InformationTable of Contents Installation & Operating Instructions Locating Your FireplacePlease Review the Following Carefully Standard Framing DimensionMantel Surround Framing CriticalClearance to Combustibles MantelsHearth Nailing flanges Framing and FinishingFinal Finishing Gas Line InstallationGas Specifications Gas Inlet and Manifold PressuresRemote ON/OFF Switch Electrical Junction Box E Units OnlyElectronic Gas Control Valve Location of Vent Termination General VentingGeneral Venting Information Termination Location Canadian Installations1 US Installations2Canadian Installations USA InstallationsGeneral Information Assembling Vent Pipes SK8 Venting Pipes Horizontal Termination Restrictor Plate GuideVertical Termination ApplicationMm on the bottom Sidewall ApplicationsSidewall Installation Always install horizontal venting on a level planeStep Horizontal length requirement Sidewall Installation with Stationary Glass Facing OutsideInstallation Procedure Installing the 38S2VDK DoorRestrictor plate use in straight up installation Turn shutter plate over to cover opening Installing firestop spacer Vertical Through-the-Roof InstallationMin 610mm Component Description Model Number Chimney ComponentsGlass Cleaning Glass Frame Assembly RemovalRestrictor Plates Installation Operating InstructionsLog, Lava Rock and Ember Placement Ceramic Refractory InstallationLava rock and ember placement Position the log front right. Hold the log Flame & Temperature Adjustment Flame CharacteristicsRN/RP & EN/EP Models Trim frame in place Trim InstallationTo Turn Off Gas To Heater Lighting and Operating InstructionsLighting Instructions Lighting and Operating InstructionsTurning Off the Gas to the Appliance ValveSIT Nova 820 Millivolt Valve Troubleshooting the Gas Control SystemSIT 822 Valve with a Honeywell Electronic Ignitor Conversion Procedure Conversion PrecautionsFuel Conversion Instructions Allow unit to cool if it has been operatingReplace regulator Pilot Flame AdjustmentCleaning the Standing Pilot Control System MaintenanceCleaning Electronic Ignition System Battery Replacement for Ignitor ModuleDVT38S2 Decorative Gas Appliance DVT38S2 DVT38S2Fuel Conversion Kits DVT38Remote Controls AccessoriesFull Surround Mantel Model Functions ControlledProduct Covered by this Warranty Limited Lifetime WarrantyModel EnerGuide Ratings Fireplace Efficiency % Efficiency Ratings