Heatcraft Refrigeration Products HCS manual Air Handler Coils, Direct Expansion Coils, Water Coils

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Air Handler Coils

There are a wide variety of coil types to meet the load requirements of conditioned spaces. Heatcraft’s four coil types are: water, direct expansion, heat reclaim and steam coils. All standard coils have copper tubes and aluminum fins and a heavy gauge mill galvanized steel casing. Staggered tube designs increase air turbulence and improve coil performance. The plate type, die formed, corrugated fin design provides optimum strength. The fin design also enhances air turbulence for peak performance. Each fin has die formed, self-spacing fin collars which completely surround the tubes. Heatcraft mechanically expands the tubes into the fins to provide maximum heat transfer. Fin spacing selections of six to fourteen fins per inch insure that an optimum coil is offered to meet specific design needs.

Water

Coils

Direct Expansion Coils

Select direct expansion coils from 3, 4, 5, 6, or 8 row coil depth options. All direct expansion coils offer five fin densities (6, 8, 10, 12, or 14 FPI). Specify either 1/2" (Type A) or 5/8" (Type 5) tube diameters. Each coil has a brass, sweat connection type distributor and copper suction header. Distributor leads of equal length work for equal refrigerant distribution to all the circuits. Working with Heatcraft software or your representative, select from a among variety of circuit designs. Heatcraft has an optimum design to deliver the proper refrigerant pressure drop for your conditions. Specify multiple distributors for face split or row split control of the coil.

Condenser

Heat

Reclaim

Coils

Nonfreeze Steam (NFS) coils have internal steam distributing tubes which are directionally lanced for high performance and good condensate removal. The coils are also pitched in the coil casing. The design working pressure and temperature of standard copper tube coils are 150 PSIG and 366ºF. respectively. Depending upon job requirements, select the 5/8" (Type 5) tube diameter coil at an optimum fin spacing and a one or two row coil depth for air handler model sizes 03 through 50. For models 65 and 75, select the 1" (Type 8) tube diameter coil with one row at an optimum fin spacing.

Water Coils

A wide range of choices leads to the best coil selection for each particular job. Select water cooling coils from 4, 5, 6, or 8 row coil depth options. Select water heating coils from 1, 2, or 3 row coil depth options. All water coils offer five fin densities (6, 8, 10, 12, or 14 FPI). Specify either 1/2" (Type A) or 5/8" (Type 5) tube diameters. Heatcraft optimizes circuit design from the header into the coil and delivers high internal heat transfer coefficients for each application’s conditions. This is done without resorting to internal devices which increase pressure drop or restrict draining. All circuit designs avoid trapped circuits, so the coil is drainable. There are vent and drain connections on both supply and return headers on coils of 3 or more rows. All coil connections terminate outside the air handler coil section cabinet. Design working pressure is 250 PSIG. Design fluid temperature for heating coils is 300°F.

Direct

Expansion

Coils

Heat Reclaim Coils

Refrigerant Heat Reclaim (RHR) coils with multiple circuits handle applications where a number of refrigeration compressors are connected to a single coil. Each circuit has heavy wall copper, sweat type, hot gas inlet and liquid or cooled gas outlet connections. Heatcraft's custom coil circuiting maintains an internal coil pressure drop below 5 PSIG for each system. Depending upon job requirements select 1/2" (Type A) or 5/8" (Type 5) tube coils, select one of five fin densities (6, 8, 10, 12, and 14 FPI), and select from coil row depths of 2, 3, 4, 5, 6, an 8 rows.

Steam

Coils

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Contents Air Handlers Quality Standard IndexCabinet style Fan Type NomenclatureStandard Unit Features Direct Expansion Coils Air Handler CoilsWater Coils Heat Reclaim CoilsUnit Heater Dimensions Size Accessories- Electric HeatConstruction & Dimensions Component 208 240 460 480 Electric Heater Selection ExampleMaximum KW Accessories Filters And Auxiliary Sections Auxilary Sections- All unit Sizes Dimensions, Page 29 toAvailable Motors, Drives, Motor Starters per Horsepower Accessories for Fan and Coil SectionsMotor Drive Starter Motor Horsepower Description ‘A’ = AvailableSelection Conditions Air Handler SelectionSelection Example Selection ProcedureAir Handler Performance Quick Reference Air volume at Air handler DX air Refrigerant Chilled waterSteam Cu m/hCoil Air Handler Performance- Direct ExpansionAir Handler Perfromance- Direct Expansion Saturated Suction Temperature1339 1553Size Air Area Air Handler Performance- Chilled WaterRow Coils Std Face Air Handler Perfromance- Chilled WaterHeating 0F. Air Air Handler Performance- Hot Water/SteamSize Air Sq. Ft Heating 60F. AirOne Row Two Row Two Row One RowType a and Type 5, hot gas reclaim, heating capacities Temperature DifferenceCoil Perfromance- Heat Reclaim MBH/SQ FT Coil Performance- Direct Expansion MBH/SQ FT Refrigerant Evaporating Temperature FActual capacity will vary With coil circuiting 400 450 500 550 600Chilled Coil Perfromance- Chilled Water MBH/SQ FTRows FPM, Type a Coils 1/2 DIA FPM, Type 5 Coils 5/8 DIAFPM, Type 5 Coils 5/8 DIA Rows Coil Performance- Heating, Water & Steam500 600 650 700 400 FPM, Type 8 Coils 1 DIA RowsSize Fan PerformanceCoil Total RPM BHP Size 14 and SizeSize 20 and Size 32 3/8 Airfoil Fan Dimensions inches High Efficiency Filter Sections- DimensionsSize 65 and Size High Efficiency Filter SectionDimensions Size Accessory Flange PatternMixbox Inlet Duct Connections Sizes 03 Sizes 20Reference DimensionsMix box Motor and coil connectionDischarge Sizes 03 41 FCSizes 50 75 AF 10 1/8 For All Units Sizes12 5/8 Rows 15 5/8 MixboxDimension ‘T’ Depth is dimensionSizes 50 65 AF ‘D’ added toSize Edge Sizes 03 Mounting Locations For Vibration IsolatorsFor All Unit Sizes One and two row heating coils do not have For All Unit SizesAll mounting holes are 5/8 inch diameter Rows Inch filters Vibration Isolators, Quantity Required Coil SectionModels Air Flow Reheat Position Preheat PositionWeight in pounds Net Weights and Metal GaugesTo estimate weights for other coils Air Handler Component Unit SizeFace Area Air Handler Unit Size Square Feet Face Areas- Air Pressure Drops, Dry CoilsFin Air Velocity Feet Per minute Air Pressure Drops- Cabinets, Filters, Wet CoilsDepth Flat & hi 35% Efficient , Pleated Physical Data CFM Range Cooling Unit Size19.25 25.50 34.00 40.38 49.50 64.58 74.91 Small 16.04 21.25 27.63 31.88 40.50 51.67 59.42Mechanical Specification