Heatcraft Refrigeration Products HCS manual Selection Example, Selection Procedure

Page 12

Selection Example

Air Handler Selection Conditions:

“I want a ceiling mounted air handler that gives 35 tons of cooling and 35 tons of heating. I have 44°F. water for

cooling and I have 200°F. water for heating. My entering air temperatures on the coil are standard, that is 80°F. dry bulb and 67°F. wet bulb (50% relative humidity) for cooling. For heating, the entering air temperature is 60°F. I will supply duct work,

you should select the motor to handle a half inch of external static pressure. Select the smallest air handler possible and tell me what kind of CFM, flow rates, fluid pressure drops, and sensible cooling performance your selection will give me. I want a filter too.”

Selection Procedure:

1. Which air handler for cooling performance?

 

 

 

 

 

 

Look at index of air handler performance

 

 

 

 

 

 

on page 11. Find that tables 6 through 9

 

 

 

 

 

 

give chilled water performance.

You need 35 tons or 35 x 12 =

420

MBH

Compare 1/2" and 5/8" and 4 row and 6 row performance:

 

 

 

Select size 20 air handler with six row 1/2" tube coil with capacity of:

430

MBH

Note that 4 row 5/8" tube coil is not enough at:

 

 

374

MBH

2. Which air handler for heating performance?

 

 

 

 

 

 

Look at index of air handler performance on

 

 

 

 

 

 

page 11. Find that tables 12 & 13 are for hot

 

 

 

 

 

 

water performance with 60°F. air.

You need 35 tons or 35 x 12 =

420

MBH

Compare 1/2" and 5/8" and 1 row and 2 row performance:

 

 

 

Select one row 5/8" tube coil for size 20 air handler with capacity of:

502

MBH

Note that 1 row 1/2" tube coil is much too small

at capacity of

 

395

MBH

3. Comparing steps 1 & 2, select:

 

 

 

 

 

 

Size 20 air handler at 10025 CFM with

 

 

 

 

 

 

6 row, 1/2" tube chilled water coil with

 

 

 

 

 

 

1 row, 5/8" tube hot water coil.

 

 

 

 

 

 

4. Look at page 38, “Characteristics of standard coil sections “ and confirm that:

 

 

 

 

 

1 row depth coil casing:

3.25

inches

 

 

 

 

+ 6 row depth coil casing:

+9.75

inches

 

 

 

 

Total

 

13.00

inches fits into HCS type cabinet

 

5. Look at page 40 & 41, “Air pressure drop tables” and calculate total pressure drop:

0.17

inch

Pressure drop through 1 row coil, see dry 5/8" tube at: 10025 Divided By 19.25 = 521 FPM

0.79

inch

Pressure drop through 6 row coil see wet 1/2" tube at: 500 FPM

0.22

inch

Pressure drop for flat filter section, pleated 2" filter at: 10025 Divided By 24.4 = 411 FPM

+ 0.50

inch

External static pressure

 

 

 

1.68

inch

Total static pressure

 

 

6. Look at page 27, “Fan performance”:

 

 

 

 

Select a 5 HP motor for the condition of 10000 CFM and less than 1.75 inches of water.

7. Air handler description and performance:

 

 

 

 

 

Description:

 

Performance:

 

 

 

HCS model size 20

 

10025 CFM at 1.68" total static and

 

 

 

with 6 row 10FPI, type A,

cooling coil

0.5" external static pressure

 

 

 

with 1 row 10 FPI, type 5,

heating coil

430 MBH total cooling capacity and

 

 

 

with open 5 HP motor at 230/3/60 volts

292 MBH sensible cooling capacity with

 

 

 

(See page 10)

 

80°F. DB/ 67°F. WB entering air

 

 

 

with 120% adjustable drive

and 44 °F entering water at

 

 

 

with motor starter

 

85.8 GPM and 13.5 feet of

 

 

 

with flat filter section

 

fluid pressure drop

 

 

 

with 35% efficient 2" filters

502 MBH of heating capacity with

 

 

 

with (6) rubber in shear vibration isolators

60°F. entering air and 200°F.

 

 

 

for ceiling mount (see page 38)

entering water at 64.5 gpm

 

 

 

 

 

and 12.3 feet of fluid pressure drop

8.To estimate performance of coils at other than 10 FPI, or different row depths, or different air speeds or temperature conditions see tables on page 20 - 23, or call your representative. With your representative, you can have specific computer selected coils for your job conditions.

12

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Contents Air Handlers Index Quality StandardNomenclature Cabinet style Fan TypeStandard Unit Features Air Handler Coils Direct Expansion CoilsWater Coils Heat Reclaim CoilsAccessories- Electric Heat Construction & DimensionsUnit Heater Dimensions Size Electric Heater Selection Example Maximum KWComponent 208 240 460 480 Accessories Auxilary Sections- All unit Sizes Dimensions, Page 29 to Filters And Auxiliary SectionsAccessories for Fan and Coil Sections Available Motors, Drives, Motor Starters per HorsepowerMotor Drive Starter Motor Horsepower Description ‘A’ = AvailableAir Handler Selection Selection ConditionsSelection Procedure Selection ExampleAir volume at Air handler DX air Refrigerant Chilled water Air Handler Performance Quick ReferenceSteam Cu m/hAir Handler Performance- Direct Expansion CoilSaturated Suction Temperature Air Handler Perfromance- Direct Expansion1339 1553Air Handler Performance- Chilled Water Row CoilsSize Air Area Air Handler Perfromance- Chilled Water Std FaceAir Handler Performance- Hot Water/Steam Heating 0F. AirHeating 60F. Air Size Air Sq. FtOne Row Two Row Two Row One RowTemperature Difference Coil Perfromance- Heat Reclaim MBH/SQ FTType a and Type 5, hot gas reclaim, heating capacities Refrigerant Evaporating Temperature F Coil Performance- Direct Expansion MBH/SQ FTActual capacity will vary With coil circuiting 400 450 500 550 600Coil Perfromance- Chilled Water MBH/SQ FT ChilledRows FPM, Type a Coils 1/2 DIA FPM, Type 5 Coils 5/8 DIACoil Performance- Heating, Water & Steam FPM, Type 5 Coils 5/8 DIA Rows500 600 650 700 400 FPM, Type 8 Coils 1 DIA RowsFan Performance SizeCoil Total Size 14 and Size RPM BHPSize 20 and Size 32 3/8 Airfoil Fan High Efficiency Filter Sections- Dimensions Dimensions inchesSize 65 and Size High Efficiency Filter SectionAccessory Flange Pattern Dimensions SizeMixbox Inlet Duct Connections Sizes 03 Sizes 20Dimensions ReferenceMix box Motor and coil connectionSizes 03 41 FC DischargeSizes 50 75 AF For All Units Sizes 10 1/812 5/8 Rows 15 5/8 MixboxDepth is dimension Dimension ‘T’Sizes 50 65 AF ‘D’ added toSizes 03 Mounting Locations For Vibration Isolators For All Unit SizesSize Edge For All Unit Sizes All mounting holes are 5/8 inch diameter Rows Inch filtersOne and two row heating coils do not have Coil Section Vibration Isolators, Quantity RequiredModels Air Flow Reheat Position Preheat PositionNet Weights and Metal Gauges Weight in poundsTo estimate weights for other coils Air Handler Component Unit SizeFace Areas- Air Pressure Drops, Dry Coils Face Area Air Handler Unit Size Square FeetAir Pressure Drops- Cabinets, Filters, Wet Coils Depth Flat & hi 35% Efficient , PleatedFin Air Velocity Feet Per minute Physical Data Unit Size CFM Range Cooling19.25 25.50 34.00 40.38 49.50 64.58 74.91 Small 16.04 21.25 27.63 31.88 40.50 51.67 59.42Mechanical Specification