Windsor 10080480 MAINTENANCE-VACUUM Motor, Vacuum Motor Carbon Brushes Replacement

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ONLY QUALIFIED

MAINTENANCE

PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRSVACUUM MOTOR REPLACEMENT

1.Turn off all switches and unplug machine.

2.Remove recovery tank.

3.Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.

4.Locate the vacuum motor wires and disconnect at the connector. Close the solution tank.

5.Remove the (6) screws holding the vacuum motor cover to the solution tank.

6.Remove the vacuum motor.

7.Reverse process to install vacuum motor.

MAINTENANCE-VACUUM MOTOR

Vacuum Motor Carbon Brushes Replacement

	End Cap
Carbon	WARNING: The green
Brushes	ground wire must be
	attached for safe operation.
	See wiring diagram.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

38 [9.5mm]

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

86302100 CLIPPER DUO 10/02/07

4-7

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Contents Carpet Extractor Machine Data LOG/OVERVIEW Table of Contents HOW to USE this Manual Safety Important Safety InstructionsDo not Operate Machine Hazard Intensity LevelVolt Models Safety Label Location Operations Technical SpecificationsSpecial Notes Measure OperationsHOW this Machine Works OPERATIONS-COMPONENTS OPERATIONS-COMPONENTS Dry spills from top of solution tank OPERATIONS-FILLING the Solution TankOPERATIONS-PRE RUN Setup OPERATIONS-PRE RUN Setup OPERATIONS-OPERATING the Machine Shut Recovery OPERATIONS-USING the Hand Tool Service Schedule MAINTENANCE-SERVICE ScheduleMAINTENANCE-COMPONENTS Periodic Maintenance MAINTENANCE-PERIODICCircuit Breakers MAINTENANCE-CIRCUIT ProtectionMAINTENANCE-SCRUB Deck Scrub Head Vacuum Motor Carbon Brushes Replacement MAINTENANCE-VACUUM MotorProblem Cause Solution MAINTENANCE-TROUBLESHOOTINGParts List Brush Deck SCR, M4X8, SET, ISO4029,CP,BLK HOUSING, Brush DriveHOUSING, Brush Clip PRV no QTY Description Serial no FromBrush Deck Motor Brush Deck Motor Brush Deck Mounting Brush Deck Mounting Control Panel SWITCH, Spst 2- Position Rocker BOOT, 3/8 Circuit BreakerSWITCH, Dpdt 2-POSITION Rocker SWITCH, DPDT3-POSITION RockerDecal LABEL, Clipper DUO LABEL, AccessoryLABEL, Brush Install PRV no QTY DescriptionHand Tool HOSE, 1/4 Retractable RETAINER, Solution HoseHand Tool NIPPLE, 1/8 FPT QD FEM BrassHandle Handle Handle Bracket LEVER, Handle Release Right BRKT, Handle PivotPLATE, Handle Pivot Latch LEVER, Handle Release LeftHandle Mounting BRUSH, Handle CAP PANEL, CONN. AccessCAP, HANDLE, Outer CAP, HANDLE, InnerHandle Release Lever Handle Release Lever Recovery Tank Float SHUT-OFF HOOK, WIREFORM, HandtoolDOME, 2 Hose GASKET, DomeSolution Solution 26 29 30 27 HOSE, 1/4 ID Nylobrd X HARNESS, Handle ConnectorLABEL, Ground Symbol CLAMP, 1/4 ID HoseSolution Tank CLAMP, 1.0 Worm Gear COVER, CLP SolutionNIPPLE, 1/8FPT QD ,MALE Brass Hose ASM, FCT Adptr X 60 NbrdVAC Shoe VAC Shoe VAC Shoe Mounting VAC Shoe Mounting Vacuum CLAMP, 1.75 Worm Gear SCR, #8 X 2 PphsmsCOVER, VAC Motor ASSY, VAC MotorWheel & Axle Axle ASM, Clipper DUO Wheel & AxleHUBCAP, 9.75 Wheel HUBCAP, 5/8 ShaftWiring Diagram HARNESS, Brush Deck Wiring DiagramBrush Deck Wiring Harness HARNESS, HandleSuggested Spare Parts Model Serial # Serial Numbers