IDEAL INDUSTRIES HE24 Installation Condensate Drain, Condensate Pipe Termination Configurations

Page 20

INSTALLATION

23 CONDENSATE DRAIN

INSTALLATION

Refer also to the British Gas document: 'Guidance Notes for the Installation of Domestic Gas Condensing Boilers' (1989).

Front View

Side View

nm8734

Condensate

155mmdrain

The condensate drain provided on the boiler must be connected to a drainage point, preferably within the building.

Ensure that the condensate trap is full of water before commissioning the boiler. Refer to Frame 27.

The routing of the drain must be made to allow a minimum fall of 1 in 20 away from the boiler, throughout its length.

The drainage pipework must be arranged so that obstruction (e.g. through freezing) of external drainage pipe does not give rise to spillage within the dwelling.

IMPORTANT. If excessive external pipework cannot be avoided an additional siphon kit and insulation are recommended, in order to prevent possible freezing.

All pipework and fittings in the condensate drain system must be made of plastic. No other materials may be used.

The drain outlet on the boiler is standard 21.5mm overflow pipe. This size must not be reduced in any part of its length.

A plastic cap is fitted to the end of the condensate drain adapter this must be removed before connection is made.

24 CONDENSATE PIPE TERMINATION CONFIGURATIONS

Note. ALL EXTERNAL PIPE RUNS MUST BE INSULATED - MAXIMUM LENGTH 3M EXTERNAL

1. INTERNAL TO SINK WASTE UPSTREAM OF SINK WASTE

TRAPSink constitutes air break

BOILER

cla7771

75mm trap

2. INTERNAL TO SINK WASTE

BOILER

DOWNSTREAM OF SINK

 

 

 

WASTE TRAP (PREFERRED

 

 

 

 

 

 

METHOD)

 

 

 

Sink

Air Break

cla9252

75mm trap

 

DRAIN

DRAIN

Open end of pipe direct into gulley below grating but above water level

Ground Level

Open end of pipe direct into gulley below grating but above water level

Ground Level

continued . . . .

20

icos - Installation & Servicing

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Contents Installation and servicing Icos Installation & Servicing 17, Frame 16 Wall Mounting Template 15, Frame 11 Unpacking15, Frame 12 Packaging Removal Boiler Data Boiler Size HE 12, HE 15, HE 18, HE Key to symbolsGeneral Icos Side Flue only General Boiler Water ConnectionsRear Flue only Safety General IntroductionOperation Safe HandlingFlue Installation General Safe Handling of SubstancesLocation of Boiler GAS SupplyTerminal AIR SupplyWater Circulation System Boiler Control InterlocksBalancing Schematic Pipework and System BalancingGeneral Open Vent System Requirements Safety Valve Sealed System RequirementsGeneral Pressure GaugeSealed System Requirements Water Treatment Icos boiler range have an Aluminium alloy heat exchangerInstallation Boiler Assembly Exploded viewInstallation Unpacking Unpack and check the contents Pack a ContentsPack Contents Packaging RemovalFlue Kits Installation Front and Bottom Panel RemovalDetermining the Flue Length and Flue Packs Required Flue Assembly Exploded View Wall Mounting TemplateInstallation Preparing the Wall Setting the Flue RearSetting the Flue Side Wall thicknesses of 210 to 435mmPack D Flue extension duct kit contents Flue Extension DuctsFitting the KIT General arrangementFront View Installation Condensate DrainCondensate Pipe Termination Configurations Condensate Pipe Termination Configurations Flues over 1 metre long Installation Mounting the BoilerConnecting the Flue to the Boiler Roof Flue KIT Contents / Options Flue OutletFlat roof with structure Installation Flue Terminal PositionTerminal Position Minimum Dimension Installation Flue Arrangement Installation Assembling the Roof Flue KIT Gaskets in the Boiler Flue Outletare Correctly FittedInstallation GAS Connection Electrical ConnectionsInstallation Internal Wiring Incoming mains wiring detailMains Connector Socket Supplied in hardware pack Fixed to boilerInstallation Pictorial Wiring Diagram Functional Flow Wiring DiagramInstallation External Electrical Controls Commissioning and TestingElectrical Installation GAS Installation Room ThermostatInstallation Initial Lighting FasciaInstallation General Checks Water Circulation System Knob Setting Flow TemperatureHanding Over Central HeatingBoiler Sealing PANEL/ Bottom Panel Removal Servicing Servicing ScheduleBoiler Front Panel Removal Servicing FAN and Venturi Assembly Removal and Cleaning Burner Removal and CleaningServicing Cleaning the Condensate S Trap Cleaning the Heat ExchangerReassembly Reassemble the boiler in the following orderGeneral Servicing Replacement of ComponentsWhen replacing ANY component Servicing FAN Replacement Burner ReplacementRefer to Frame Remove the boiler front and sealingServicing Ignition Electrode Replacement Flame Detection Electrode ReplacementGAS Control Valve Replacement Servicing Spark Generator ReplacementBurner Injector Replacement To change the user control only Servicing Control BOX ReplacementMains Switch Replacement Servicing Overheat Thermostat Replacement Flue Thermistor ReplacementServicing Combustion Chamber Insulation Replacement Servicing Heat Exchanger Replacement Servicing Boiler Sealing Panel Seal Replacement Condensate S Trap ReplacementAlternating H E GO to Frame Alternating H9 Alternating L9 Fault Finding Fault Finding Chart Main MenuAlternating H n Fault Finding Flame ErrorBoard Error 70 L.....FOverheat Error 73 L....8..... FAN ErrorFlow Thermistor Error 72 L.......AFlame Detection Short Circuit Error 76 H.....4...... Flue Thermistor ErrorPhase Reversal Error 75 H......FShort List of Parts GC Part No Description Qty Product NoBoiler Casing Assembly List of Parts Controls Assembly Burner AssemblyIcos Installation & Servicing Installer Notification Guidelines Page Page Technical Training Certified ProductUsers guide Operation Minimum ClearancesTo light the boiler Refer to Frame For longer periods Knob Setting Flow Temperature Minimum Maximum 180For short periods Problem Solution Points for the Boiler User
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HE12, HE15, HE18, HE24 specifications

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