IDEAL INDUSTRIES HE24, HE18 Installation General Checks, Handing Over, Central Heating, Gas Rate

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INSTALLATION

42 GENERAL CHECKS

INSTALLATION

Make the following checks for correct operation:

1.Central Heating

The correct operation of ANY programmer and all other system controls should be proved. Operate each control separately and check that the main burner or circulating pump, as the case may be, responds.

Ensure the external controls are calling for heat. After ignition the display should read:

2.Gas Rate

Operate the boiler for 10 minutes. Check the boiler gas rate (see Table 2), ensuring the boiler is at full output whilst measurements are recorded.

3.Water Circulation System

Knob Setting

Flow Temperature

 

oC

 

oF

 

 

Min

30

 

86

Max

82

 

180

 

 

 

 

Note.Fernox Superfloc, Sentinel X300 (new systems) or X400 (existing systems) flushing solutions should be used during the flushing procedure. Refer to Frame 9.

a.With the system HOT examine all water connections for soundness.

b.With the system still HOT, turn off the gas, water and electricity supplies to the boiler and drain down to complete the flushing process.

c.Refill and vent the system, add inhibitor (see Frame 9), clear all air locks and again check for water soundness. Adhere the water treatment warning label, supplied in the hardware pack, in a prominent position on the system, to prevent the use of incorrect water treatment additives.

d.Balance the system. Refer to Frame 4.

4.Check the condensate drain for leaks and check that it is discharging correctly

5.Finally set the controls to the user’s requirements.

The temperatures quoted alongside are approximate, and vary between installations.

43 HANDING OVER

After completing the installation and commissioning of the system the installer should hand over to the householder by the following actions:

1.Hand the User's Instructions to the householder and explain his or her responsibilities under current Gas Safety (Installation and Use) Regulations or rules in force.

2.Explain and demonstrate the lighting and shutting down procedures.

3.The operation of the boiler and the use and adjustment of ALL system controls should be fully explained to the householder to ensure the greatest possible fuel economy consistent with household requirements of both heating and hot water consumption.

Advise the User of the precautions necessary to prevent damage to the system and to the building in the event of the system remaining inoperative during frosty conditions.

4.Explain the function and the use of the boiler heating controls.

5. Explain the function of the boiler fault mode.

Emphasise that if a fault is indicated the boiler should be turned off and a CORGI registered installer consulted. In IE contact a competent person.

6. Explain and demonstrate the function of time and

temperature controls, radiator valves, etc., for the economic use of the system.

7.If any programmer is fitted then draw attention to the Programmer User's Instructions and hand them to the householder.

8.After installation and commissioning please complete

the Commissioning Checklist before

handover to the customer.

For IE, its is necessary to complete a “Declaration of Conformity” to indicate compliance to I.S. 813:2002.

9.IMPORTANT

Stress the importance of regular servicing by a CORGI registered installer and that a comprehensive service should be carried out AT LEAST ONCE A YEAR. In IE servicing work must be carried out by a competent person.

10.As the installer you may wish to undertake the service contract yourself or alternatively offer to the customer the benefits of the Ideal Care Scheme, details of which are outlined in the household pack supplied with this boiler.

32

icos - Installation & Servicing

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Contents Installation and servicing Icos Installation & Servicing 17, Frame 16 Wall Mounting Template 15, Frame 11 Unpacking15, Frame 12 Packaging Removal Boiler Data Boiler Size HE 12, HE 15, HE 18, HE Key to symbolsGeneral Icos Side Flue only General Boiler Water ConnectionsRear Flue only Safety General IntroductionOperation Safe HandlingFlue Installation General Safe Handling of SubstancesLocation of Boiler GAS SupplyTerminal AIR SupplyWater Circulation System Boiler Control InterlocksBalancing Schematic Pipework and System BalancingGeneral Open Vent System Requirements Safety Valve Sealed System RequirementsGeneral Pressure GaugeSealed System Requirements Water Treatment Icos boiler range have an Aluminium alloy heat exchangerInstallation Boiler Assembly Exploded viewInstallation Unpacking Unpack and check the contents Pack a ContentsPack Contents Packaging RemovalFlue Kits Installation Front and Bottom Panel RemovalDetermining the Flue Length and Flue Packs Required Flue Assembly Exploded View Wall Mounting TemplateInstallation Preparing the Wall Setting the Flue RearSetting the Flue Side Wall thicknesses of 210 to 435mmPack D Flue extension duct kit contents Flue Extension DuctsFitting the KIT General arrangementFront View Installation Condensate DrainCondensate Pipe Termination Configurations Condensate Pipe Termination Configurations Flues over 1 metre long Installation Mounting the BoilerConnecting the Flue to the Boiler Roof Flue KIT Contents / Options Flue OutletFlat roof with structure Installation Flue Terminal PositionTerminal Position Minimum Dimension Installation Flue Arrangement Installation Assembling the Roof Flue KIT Gaskets in the Boiler Flue Outletare Correctly FittedInstallation GAS Connection Electrical ConnectionsInstallation Internal Wiring Incoming mains wiring detailMains Connector Socket Supplied in hardware pack Fixed to boilerInstallation Pictorial Wiring Diagram Functional Flow Wiring DiagramInstallation External Electrical Controls Commissioning and TestingElectrical Installation GAS Installation Room ThermostatInstallation Initial Lighting FasciaInstallation General Checks Water Circulation System Knob Setting Flow TemperatureHanding Over Central HeatingBoiler Sealing PANEL/ Bottom Panel Removal Servicing Servicing ScheduleBoiler Front Panel Removal Servicing FAN and Venturi Assembly Removal and Cleaning Burner Removal and CleaningServicing Cleaning the Condensate S Trap Cleaning the Heat ExchangerReassembly Reassemble the boiler in the following orderGeneral Servicing Replacement of ComponentsWhen replacing ANY component Servicing FAN Replacement Burner ReplacementRefer to Frame Remove the boiler front and sealingServicing Ignition Electrode Replacement Flame Detection Electrode ReplacementGAS Control Valve Replacement Servicing Spark Generator ReplacementBurner Injector Replacement To change the user control only Servicing Control BOX ReplacementMains Switch Replacement Servicing Overheat Thermostat Replacement Flue Thermistor ReplacementServicing Combustion Chamber Insulation Replacement Servicing Heat Exchanger Replacement Servicing Boiler Sealing Panel Seal Replacement Condensate S Trap ReplacementAlternating H E GO to Frame Alternating H9 Alternating L9 Fault Finding Fault Finding Chart Main MenuAlternating H n Fault Finding Flame ErrorBoard Error 70 L.....FOverheat Error 73 L....8..... FAN ErrorFlow Thermistor Error 72 L.......AFlame Detection Short Circuit Error 76 H.....4...... Flue Thermistor ErrorPhase Reversal Error 75 H......FShort List of Parts GC Part No Description Qty Product NoBoiler Casing Assembly List of Parts Controls Assembly Burner AssemblyIcos Installation & Servicing Installer Notification Guidelines Page Page Technical Training Certified ProductUsers guide Operation Minimum ClearancesTo light the boiler Refer to Frame For longer periods Knob Setting Flow Temperature Minimum Maximum 180For short periods Problem Solution Points for the Boiler User
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