IDEAL INDUSTRIES HE18, HE24, HE12, HE15 Servicing Servicing Schedule, Boiler Front Panel Removal

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SERVICING

44 SERVICING SCHEDULE

WARNING. Always turn OFF the gas supply at the gas service cock, and switch OFF and disconnect the electricity supply to the appliance before servicing.

To ensure the continued safe and efficient operation of the appliance it is recommended that it is checked at regular intervals and serviced as necessary. The frequency of servicing will depend upon the installation condition and usage but should be carried out at least annually.

It is the law that any service work must be carried out by a CORGI registered installer. In IE service work must be carried out by a competent person.

1.Light the boiler and carry out a pre-service check, noting any operational faults.

2.Clean the main burner.

3.Clean the heat exchanger & ‘S’ trap.

4.Check the condition of the combustion chamber insulation. Any cracked, damaged or displaced pieces should be replaced.

5.Check the main injector for blockage or damage.

6.Wherever possible remove and clean the condensate ‘S’ trap (refer to Frame 44) and check the drain for blockage.

7.Check that the flue terminal is unobstructed and that the flue system is sealed correctly.

The servicing procedures are covered more fully in Frames 44-51 and MUST be carried out in sequence.

Note. In order to carry out either servicing or replacement of components the boiler front panel and sealing panel must be removed. Refer to Frames 45 and 46.

IMPORTANT.

8.After completing the servicing or exchange of components always test for gas soundness.

9.When work is complete the sealing panel MUST be correctly refitted, ensuring that a good seal is made.

Do NOT OPERATE the boiler if the sealing panel is not fitted.

10.If, for any reason, the condensate ‘S’ trap has been removed ensure the trap is refilled with water before reassembling.

11.Check the gas consumption.

12.Connect a suitable gas analyser to the sampling point on the top of the boiler (refer to Frame 45) or into the flue terminal if access is possible (optional test).

For correct boiler operation, the CO/CO2 content of the flue gas should not be greater than 0.004 ratio.

13.Complete the service section in the Benchmark Commissioning Checklist.

SERVICING

45BOILER FRONT PANEL REMOVAL

1.Remove the 2 screws from the underside of the appliance.

2.Pull the front panel forward at the bottom and lift to disengage it from the top lugs.

46BOILER SEALING PANEL/ BOTTOM PANEL REMOVAL

1.To remove the sealing panel remove the 4 screws.

2.Remove the panel.

3.To remove the bottom panel remove the 2 screws.

4.Pull the RH side of the panel down. Slide it to the right and withdraw.

nm7808

icos - Installation & Servicing

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Contents Installation and servicing Icos Installation & Servicing 15, Frame 11 Unpacking 15, Frame 12 Packaging Removal17, Frame 16 Wall Mounting Template Key to symbols GeneralBoiler Data Boiler Size HE 12, HE 15, HE 18, HE Icos General Boiler Water Connections Rear Flue onlySide Flue only General Introduction SafetyOperation Safe HandlingGeneral Safe Handling of Substances Flue InstallationLocation of Boiler GAS SupplyAIR Supply TerminalWater Circulation System Boiler Control InterlocksSchematic Pipework and System Balancing General Open Vent System RequirementsBalancing Sealed System Requirements Safety ValveGeneral Pressure GaugeSealed System Requirements Icos boiler range have an Aluminium alloy heat exchanger Water TreatmentBoiler Assembly Exploded view InstallationUnpack and check the contents Pack a Contents Installation UnpackingPack Contents Packaging RemovalInstallation Front and Bottom Panel Removal Determining the Flue Length and Flue Packs RequiredFlue Kits Wall Mounting Template Flue Assembly Exploded ViewSetting the Flue Rear Installation Preparing the WallSetting the Flue Side Wall thicknesses of 210 to 435mmFlue Extension Ducts Pack D Flue extension duct kit contentsFitting the KIT General arrangementInstallation Condensate Drain Condensate Pipe Termination ConfigurationsFront View Condensate Pipe Termination Configurations Installation Mounting the Boiler Connecting the Flue to the BoilerFlues over 1 metre long Flue Outlet Roof Flue KIT Contents / OptionsInstallation Flue Terminal Position Terminal Position Minimum DimensionFlat roof with structure Installation Flue Arrangement Gaskets in the Boiler Flue Outletare Correctly Fitted Installation Assembling the Roof Flue KITElectrical Connections Installation GAS ConnectionIncoming mains wiring detail Installation Internal WiringMains Connector Socket Supplied in hardware pack Fixed to boilerFunctional Flow Wiring Diagram Installation Pictorial Wiring DiagramCommissioning and Testing Installation External Electrical ControlsElectrical Installation GAS Installation Room ThermostatFascia Installation Initial LightingWater Circulation System Knob Setting Flow Temperature Installation General ChecksHanding Over Central HeatingServicing Servicing Schedule Boiler Front Panel RemovalBoiler Sealing PANEL/ Bottom Panel Removal Burner Removal and Cleaning Servicing FAN and Venturi Assembly Removal and CleaningCleaning the Heat Exchanger Servicing Cleaning the Condensate S TrapReassembly Reassemble the boiler in the following orderServicing Replacement of Components When replacing ANY componentGeneral Burner Replacement Servicing FAN ReplacementRefer to Frame Remove the boiler front and sealingFlame Detection Electrode Replacement Servicing Ignition Electrode ReplacementServicing Spark Generator Replacement Burner Injector ReplacementGAS Control Valve Replacement Servicing Control BOX Replacement Mains Switch ReplacementTo change the user control only Flue Thermistor Replacement Servicing Overheat Thermostat ReplacementServicing Combustion Chamber Insulation Replacement Servicing Heat Exchanger Replacement Condensate S Trap Replacement Servicing Boiler Sealing Panel Seal ReplacementFault Finding Fault Finding Chart Main Menu Alternating H nAlternating H E GO to Frame Alternating H9 Alternating L9 Flame Error Fault FindingBoard Error 70 L.....F73 L....8..... FAN Error Overheat ErrorFlow Thermistor Error 72 L.......A76 H.....4...... Flue Thermistor Error Flame Detection Short Circuit ErrorPhase Reversal Error 75 H......FGC Part No Description Qty Product No Short List of PartsBoiler Casing Assembly Burner Assembly List of Parts Controls AssemblyIcos Installation & Servicing Installer Notification Guidelines Page Page Certified Product Technical TrainingUsers guide Minimum Clearances To light the boiler Refer to FrameOperation Knob Setting Flow Temperature Minimum Maximum 180 For short periodsFor longer periods Points for the Boiler User Problem Solution
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HE12, HE15, HE18, HE24 specifications

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