IDEAL INDUSTRIES HE15, HE24 Servicing Spark Generator Replacement, Burner Injector Replacement

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SERVICING

58 SPARK GENERATOR REPLACEMENT

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1.Refer to Frame 52.

2.Disconnect the leads from the spark generator and bracket.

3.Remove the screw securing the spark generator bracket to the flue casting.

4.Remove the 2 M4 screws securing the spark generator to the bracket.

5.Fit the new spark generator and re-assemble in reverse order.

6.Check operation of the boiler. Refer to Frame 52.

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4

2

nm8745

59 BURNER INJECTOR REPLACEMENT

1.Refer to Frame 52.

2.Remove the boiler front and sealing panels. Refer to Frames 45 & 46.

3.Remove the fan / venturi assembly. Refer to Frame 54.

4.Remove the 2 injector housing screws.

6.Withdraw the injector housing.

7.Fit the new injector housing, complete with injector.

8.Reassemble in reverse order, ensuring that the new gas seal supplied is located correctly in the injector housing.

9. Check operation of the boiler. Refer to Frame 52.

Ecl 2340

4

Copper washer

Rubber moulded seal

SERVICING

60GAS CONTROL VALVE REPLACEMENT

1.Refer to Frame 52.

2.Remove the boiler front, bottom and sealing panels. Refer to Frames 45 & 46.

3.Unplug the electrical lead from the gas control valve and disconnect the earth wire.

4.Remove the sensing tube from the gas control valve.

5.Undo the union nut between the gas valve and the gas inlet cock.

6.Undo the union nut on the outlet side of the gas control valve.

7.Undo the gas valve bracket screw, slide the

gas valve forward and remove.

8. Transfer the mounting bracket and gas inlet pipe to the new gas control valve.

9. Fit new gas control valve, ensuring that any seals showing damage or deterioration are replaced.

5

10.Reassemble in reverse order.

11.Ensure the sensing tubing is correctly replaced and not kinked or blocked in any way.

12.Check operation of the boiler. Refer to Frame 52.

4

Ecl 2343

icos - Installation & Servicing

39

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Contents Installation and servicing Icos Installation & Servicing 15, Frame 11 Unpacking 15, Frame 12 Packaging Removal17, Frame 16 Wall Mounting Template Key to symbols GeneralBoiler Data Boiler Size HE 12, HE 15, HE 18, HE Icos General Boiler Water Connections Rear Flue onlySide Flue only Safe Handling SafetyGeneral Introduction OperationGAS Supply Flue InstallationGeneral Safe Handling of Substances Location of BoilerBoiler Control Interlocks TerminalAIR Supply Water Circulation SystemSchematic Pipework and System Balancing General Open Vent System RequirementsBalancing Pressure Gauge Safety ValveSealed System Requirements GeneralSealed System Requirements Icos boiler range have an Aluminium alloy heat exchanger Water TreatmentBoiler Assembly Exploded view InstallationPackaging Removal Installation UnpackingUnpack and check the contents Pack a Contents Pack ContentsInstallation Front and Bottom Panel Removal Determining the Flue Length and Flue Packs RequiredFlue Kits Wall Mounting Template Flue Assembly Exploded ViewWall thicknesses of 210 to 435mm Installation Preparing the WallSetting the Flue Rear Setting the Flue SideGeneral arrangement Pack D Flue extension duct kit contentsFlue Extension Ducts Fitting the KITInstallation Condensate Drain Condensate Pipe Termination ConfigurationsFront View Condensate Pipe Termination Configurations Installation Mounting the Boiler Connecting the Flue to the BoilerFlues over 1 metre long Flue Outlet Roof Flue KIT Contents / OptionsInstallation Flue Terminal Position Terminal Position Minimum DimensionFlat roof with structure Installation Flue Arrangement Gaskets in the Boiler Flue Outletare Correctly Fitted Installation Assembling the Roof Flue KITElectrical Connections Installation GAS ConnectionSupplied in hardware pack Fixed to boiler Installation Internal WiringIncoming mains wiring detail Mains Connector SocketFunctional Flow Wiring Diagram Installation Pictorial Wiring DiagramRoom Thermostat Installation External Electrical ControlsCommissioning and Testing Electrical Installation GAS InstallationFascia Installation Initial LightingCentral Heating Installation General ChecksWater Circulation System Knob Setting Flow Temperature Handing OverServicing Servicing Schedule Boiler Front Panel RemovalBoiler Sealing PANEL/ Bottom Panel Removal Burner Removal and Cleaning Servicing FAN and Venturi Assembly Removal and CleaningReassemble the boiler in the following order Servicing Cleaning the Condensate S TrapCleaning the Heat Exchanger ReassemblyServicing Replacement of Components When replacing ANY componentGeneral Remove the boiler front and sealing Servicing FAN ReplacementBurner Replacement Refer to FrameFlame Detection Electrode Replacement Servicing Ignition Electrode ReplacementServicing Spark Generator Replacement Burner Injector ReplacementGAS Control Valve Replacement Servicing Control BOX Replacement Mains Switch ReplacementTo change the user control only Flue Thermistor Replacement Servicing Overheat Thermostat ReplacementServicing Combustion Chamber Insulation Replacement Servicing Heat Exchanger Replacement Condensate S Trap Replacement Servicing Boiler Sealing Panel Seal ReplacementFault Finding Fault Finding Chart Main Menu Alternating H nAlternating H E GO to Frame Alternating H9 Alternating L9 70 L.....F Fault FindingFlame Error Board Error72 L.......A Overheat Error73 L....8..... FAN Error Flow Thermistor Error75 H......F Flame Detection Short Circuit Error76 H.....4...... Flue Thermistor Error Phase Reversal ErrorGC Part No Description Qty Product No Short List of PartsBoiler Casing Assembly Burner Assembly List of Parts Controls AssemblyIcos Installation & Servicing Installer Notification Guidelines Page Page Certified Product Technical TrainingUsers guide Minimum Clearances To light the boiler Refer to FrameOperation Knob Setting Flow Temperature Minimum Maximum 180 For short periodsFor longer periods Points for the Boiler User Problem Solution
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HE12, HE15, HE18, HE24 specifications

The IDEAL INDUSTRIES HE series, comprising the HE24, HE18, HE15, and HE12 models, represents a significant advancement in the field of electrical testing and measurement tools. These versatile testers stand out in professional environments for their high accuracy, user-friendly interfaces, and advanced features designed to enhance efficiency and reliability in electrical inspections.

The HE24 is the flagship model, boasting an extensive range of functionalities. It includes advanced digital multimeter capabilities, allowing for precise measurements of voltage, current, and resistance. Its True RMS feature ensures accurate readings, even with non-linear loads. The HE24 also incorporates advanced connectivity options, including Bluetooth technology, enabling users to transfer data wirelessly to smartphones or tablets for further analysis. The large, backlit display enhances visibility in various lighting conditions, making it an ideal tool for both indoor and outdoor use.

The HE18 model, while slightly more streamlined than the HE24, still offers robust capabilities. It features multiple testing modes, including continuity and diode testing, catering to a wide range of electrical tasks. The HE18 also utilizes a user-friendly interface, allowing technicians to navigate easily through various functions. Equipped with a protective rubber housing, this model is durable and built to withstand the rigors of frequent use on job sites.

The HE15 and HE12 models represent the compact, entry-level offerings in the HE series. Designed for the budget-conscious user, these models retain essential functionalities such as basic voltage and current measuring capabilities while prioritizing ease of use. The HE15 includes a simple LED indicator to signal when measurements are being taken, promoting straightforward operation. Additionally, the HE12 features a lightweight design, making it the perfect tool for on-the-go technicians.

All models in the IDEAL INDUSTRIES HE series are engineered with safety in mind, adhering to stringent international testing standards. They provide superior insulation resistance and a high degree of accuracy, mitigating the risks associated with electrical work. Furthermore, their IP-rated enclosures ensure protection against dust and moisture, enhancing longevity.

In conclusion, the IDEAL INDUSTRIES HE24, HE18, HE15, and HE12 series represent a comprehensive range of electrical testing tools that cater to professionals' varied needs. With their combination of advanced features, user-friendly designs, and safety compliance, these models are excellent choices for any electrical technician aiming for accuracy and efficiency in their work.