IDEAL INDUSTRIES HE12, HE24, HE18 General Boiler Water Connections, Rear Flue only, Side Flue only

Page 6

GENERAL

1 BOILER WATER CONNECTIONS

The boiler flow and return pipes are supplied fitted to the boiler ready for top connection

Notes.

a.For the heating loads in excess of 60,000 Btu/h, 28mm (1") flow and return pipes should be used to and from the boiler.

b.This appliance is NOT suitable for use with a direct hot water cylinder.

2 BOILER CLEARANCES all dimensions in mm (in.)

The following minimum clearances must be maintained for operation and servicing.

Additional space will be required for installation, depending upon site conditions.

Side and Rear Flue

aProvided that the flue hole is cut accurately, e.g. with a core drill, the flue can be installed from inside the building where wall thicknesses do not exceed 600mm (24"). Where the space into which the boiler is going to be installed is less than the length of flue required the flue must be fitted from the outside.

Installation from inside ONLY

b.If a core boring tool is to be used inside the building the space in which the boiler is to be installed must be at least wide enough to accommodate the tool.

REAR FLUE ONLY

MIN. Top clearance required = 145 mm (5 3/4")

SIDE FLUE ONLY

 

Horizontal length of flue

 

Top clearance

 

from centre line of boiler

 

required (MIN.)

to outside wall

 

 

Dim. A

0.5 m

 

165

mm

(6 1/2")

1.0 m

 

170

mm

(6 11/16)

1.5 m

 

185

mm

(7 1/4")

 

 

 

 

 

2.0 m

 

200

mm

( 7 7/8")

 

 

 

 

 

2.5 m

 

210

mm

(8 1/4")

3.0 m

 

225

mm

(8 7/8")

3.5 m

 

235

mm

(9 1/4")

4.0 m

 

250

mm

(10 7/8")

 

 

 

 

 

4.5 m

 

260

mm

(10 1/4")

 

 

 

 

 

5.0 m

 

275

mm

(10 13/16")

5.5 m

 

290

mm

(11 3/8")

6.0 m

 

300

mm

(11 13/16")

 

 

 

 

 

A

nm8729

Front clearance

The minimum front clearance when built in to a cupboard is 5mm (1/4") from the cupboard door but 450mm (17 3/4") overall clearance is still required, with the cupboard door open, to allow for servicing.

N.B. The boiler will not fit into a standard depth wall unit. In

order for it to do so the plastic fascia should be removed. See Frame 41.

*Bottom clearance

after installation can be reduced to 5mm in an adequately ventilated enclosed cupboard. However, 100mm must be available for servicing.

6

icos - Installation & Servicing

Image 6
Contents Installation and servicing Icos Installation & Servicing 15, Frame 11 Unpacking 15, Frame 12 Packaging Removal17, Frame 16 Wall Mounting Template Key to symbols GeneralBoiler Data Boiler Size HE 12, HE 15, HE 18, HE Icos General Boiler Water Connections Rear Flue onlySide Flue only Operation SafetyGeneral Introduction Safe HandlingLocation of Boiler Flue InstallationGeneral Safe Handling of Substances GAS SupplyWater Circulation System TerminalAIR Supply Boiler Control InterlocksSchematic Pipework and System Balancing General Open Vent System RequirementsBalancing General Safety ValveSealed System Requirements Pressure GaugeSealed System Requirements Water Treatment Icos boiler range have an Aluminium alloy heat exchangerInstallation Boiler Assembly Exploded viewPack Contents Installation UnpackingUnpack and check the contents Pack a Contents Packaging RemovalInstallation Front and Bottom Panel Removal Determining the Flue Length and Flue Packs RequiredFlue Kits Flue Assembly Exploded View Wall Mounting TemplateSetting the Flue Side Installation Preparing the WallSetting the Flue Rear Wall thicknesses of 210 to 435mmFitting the KIT Pack D Flue extension duct kit contentsFlue Extension Ducts General arrangementInstallation Condensate Drain Condensate Pipe Termination ConfigurationsFront View Condensate Pipe Termination Configurations Installation Mounting the Boiler Connecting the Flue to the BoilerFlues over 1 metre long Roof Flue KIT Contents / Options Flue OutletInstallation Flue Terminal Position Terminal Position Minimum DimensionFlat roof with structure Installation Flue Arrangement Installation Assembling the Roof Flue KIT Gaskets in the Boiler Flue Outletare Correctly FittedInstallation GAS Connection Electrical ConnectionsMains Connector Socket Installation Internal WiringIncoming mains wiring detail Supplied in hardware pack Fixed to boilerInstallation Pictorial Wiring Diagram Functional Flow Wiring DiagramElectrical Installation GAS Installation Installation External Electrical ControlsCommissioning and Testing Room ThermostatInstallation Initial Lighting FasciaHanding Over Installation General ChecksWater Circulation System Knob Setting Flow Temperature Central HeatingServicing Servicing Schedule Boiler Front Panel RemovalBoiler Sealing PANEL/ Bottom Panel Removal Servicing FAN and Venturi Assembly Removal and Cleaning Burner Removal and CleaningReassembly Servicing Cleaning the Condensate S TrapCleaning the Heat Exchanger Reassemble the boiler in the following orderServicing Replacement of Components When replacing ANY componentGeneral Refer to Frame Servicing FAN ReplacementBurner Replacement Remove the boiler front and sealingServicing Ignition Electrode Replacement Flame Detection Electrode ReplacementServicing Spark Generator Replacement Burner Injector ReplacementGAS Control Valve Replacement Servicing Control BOX Replacement Mains Switch ReplacementTo change the user control only Servicing Overheat Thermostat Replacement Flue Thermistor ReplacementServicing Combustion Chamber Insulation Replacement Servicing Heat Exchanger Replacement Servicing Boiler Sealing Panel Seal Replacement Condensate S Trap ReplacementFault Finding Fault Finding Chart Main Menu Alternating H nAlternating H E GO to Frame Alternating H9 Alternating L9 Board Error Fault FindingFlame Error 70 L.....FFlow Thermistor Error Overheat Error73 L....8..... FAN Error 72 L.......APhase Reversal Error Flame Detection Short Circuit Error76 H.....4...... Flue Thermistor Error 75 H......FShort List of Parts GC Part No Description Qty Product NoBoiler Casing Assembly List of Parts Controls Assembly Burner AssemblyIcos Installation & Servicing Installer Notification Guidelines Page Page Technical Training Certified ProductUsers guide Minimum Clearances To light the boiler Refer to FrameOperation Knob Setting Flow Temperature Minimum Maximum 180 For short periodsFor longer periods Problem Solution Points for the Boiler User
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Manual 52 pages 43.45 Kb

HE12, HE15, HE18, HE24 specifications

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