IDEAL INDUSTRIES HE24, HE18, HE12, HE15 manual Servicing Boiler Sealing Panel Seal Replacement

Page 44

SERVICING

SERVICING

67 BOILER SEALING PANEL SEAL REPLACEMENT

1.Refer Frame 52.

2.Remove the front panel. Refer to Frame 45.

3.Remove the boiler sealing panel. Refer to

Frame 46.

3

4. Remove the old seal from the casing and thoroughly clean the casing surfaces.

5.Fit the new adhesive seals - note that they

are supplied to the correct length for the relevant sides.

6. Reassemble in reverse order.

Note.

Ensure that the boiler sealing panel is correctly seated, compressing the seal to make an airtight joint.

7. Check operation of boiler. Refer to Frame 52.

Seals

68 CONDENSATE 'S' TRAP REPLACEMENT

1.

Refer to Frame 52.

5.

Remove the 2 screws.

2.

Remove the boiler front panel. Refer to Frame 45.

6.

Pull the trap down and forward to remove.

3.

Remove the boiler bottom panel. Refer to Frame 46.

7.

Reassemble in reverse order, ensuring that the new

4.

Undo the plastic union nut on the condensate 'S' trap

 

trap is full of water.

 

 

 

outlet.

8.

Check operation of the boiler. Refer to Frame 52.

5

3

4

2

nm 2902

44

icos - Installation & Servicing

Page 43 Page 45
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Page 43 Page 45
Contents Installation and servicing Icos Installation & Servicing 17, Frame 16 Wall Mounting Template 15, Frame 11 Unpacking15, Frame 12 Packaging Removal Boiler Data Boiler Size HE 12, HE 15, HE 18, HE Key to symbolsGeneral Icos Side Flue only General Boiler Water ConnectionsRear Flue only Safety General IntroductionOperation Safe HandlingFlue Installation General Safe Handling of SubstancesLocation of Boiler GAS SupplyTerminal AIR SupplyWater Circulation System Boiler Control InterlocksBalancing Schematic Pipework and System BalancingGeneral Open Vent System Requirements Safety Valve Sealed System RequirementsGeneral Pressure GaugeSealed System Requirements Water Treatment Icos boiler range have an Aluminium alloy heat exchangerInstallation Boiler Assembly Exploded viewInstallation Unpacking Unpack and check the contents Pack a ContentsPack Contents Packaging RemovalFlue Kits Installation Front and Bottom Panel RemovalDetermining the Flue Length and Flue Packs Required Flue Assembly Exploded View Wall Mounting TemplateInstallation Preparing the Wall Setting the Flue RearSetting the Flue Side Wall thicknesses of 210 to 435mmPack D Flue extension duct kit contents Flue Extension DuctsFitting the KIT General arrangementFront View Installation Condensate DrainCondensate Pipe Termination Configurations Condensate Pipe Termination Configurations Flues over 1 metre long Installation Mounting the BoilerConnecting the Flue to the Boiler Roof Flue KIT Contents / Options Flue OutletFlat roof with structure Installation Flue Terminal PositionTerminal Position Minimum Dimension Installation Flue Arrangement Installation Assembling the Roof Flue KIT Gaskets in the Boiler Flue Outletare Correctly FittedInstallation GAS Connection Electrical ConnectionsInstallation Internal Wiring Incoming mains wiring detailMains Connector Socket Supplied in hardware pack Fixed to boilerInstallation Pictorial Wiring Diagram Functional Flow Wiring DiagramInstallation External Electrical Controls Commissioning and TestingElectrical Installation GAS Installation Room ThermostatInstallation Initial Lighting FasciaInstallation General Checks Water Circulation System Knob Setting Flow TemperatureHanding Over Central HeatingBoiler Sealing PANEL/ Bottom Panel Removal Servicing Servicing ScheduleBoiler Front Panel Removal Servicing FAN and Venturi Assembly Removal and Cleaning Burner Removal and CleaningServicing Cleaning the Condensate S Trap Cleaning the Heat ExchangerReassembly Reassemble the boiler in the following orderGeneral Servicing Replacement of ComponentsWhen replacing ANY component Servicing FAN Replacement Burner ReplacementRefer to Frame Remove the boiler front and sealingServicing Ignition Electrode Replacement Flame Detection Electrode ReplacementGAS Control Valve Replacement Servicing Spark Generator ReplacementBurner Injector Replacement To change the user control only Servicing Control BOX ReplacementMains Switch Replacement Servicing Overheat Thermostat Replacement Flue Thermistor ReplacementServicing Combustion Chamber Insulation Replacement Servicing Heat Exchanger Replacement Servicing Boiler Sealing Panel Seal Replacement Condensate S Trap ReplacementAlternating H E GO to Frame Alternating H9 Alternating L9 Fault Finding Fault Finding Chart Main MenuAlternating H n Fault Finding Flame ErrorBoard Error 70 L.....FOverheat Error 73 L....8..... FAN ErrorFlow Thermistor Error 72 L.......AFlame Detection Short Circuit Error 76 H.....4...... Flue Thermistor ErrorPhase Reversal Error 75 H......FShort List of Parts GC Part No Description Qty Product NoBoiler Casing Assembly List of Parts Controls Assembly Burner AssemblyIcos Installation & Servicing Installer Notification Guidelines Page Page Technical Training Certified ProductUsers guide Operation Minimum ClearancesTo light the boiler Refer to Frame For longer periods Knob Setting Flow Temperature Minimum Maximum 180For short periods Problem Solution Points for the Boiler User
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HE12, HE15, HE18, HE24 specifications

The IDEAL INDUSTRIES HE series, comprising the HE24, HE18, HE15, and HE12 models, represents a significant advancement in the field of electrical testing and measurement tools. These versatile testers stand out in professional environments for their high accuracy, user-friendly interfaces, and advanced features designed to enhance efficiency and reliability in electrical inspections.

The HE24 is the flagship model, boasting an extensive range of functionalities. It includes advanced digital multimeter capabilities, allowing for precise measurements of voltage, current, and resistance. Its True RMS feature ensures accurate readings, even with non-linear loads. The HE24 also incorporates advanced connectivity options, including Bluetooth technology, enabling users to transfer data wirelessly to smartphones or tablets for further analysis. The large, backlit display enhances visibility in various lighting conditions, making it an ideal tool for both indoor and outdoor use.

The HE18 model, while slightly more streamlined than the HE24, still offers robust capabilities. It features multiple testing modes, including continuity and diode testing, catering to a wide range of electrical tasks. The HE18 also utilizes a user-friendly interface, allowing technicians to navigate easily through various functions. Equipped with a protective rubber housing, this model is durable and built to withstand the rigors of frequent use on job sites.

The HE15 and HE12 models represent the compact, entry-level offerings in the HE series. Designed for the budget-conscious user, these models retain essential functionalities such as basic voltage and current measuring capabilities while prioritizing ease of use. The HE15 includes a simple LED indicator to signal when measurements are being taken, promoting straightforward operation. Additionally, the HE12 features a lightweight design, making it the perfect tool for on-the-go technicians.

All models in the IDEAL INDUSTRIES HE series are engineered with safety in mind, adhering to stringent international testing standards. They provide superior insulation resistance and a high degree of accuracy, mitigating the risks associated with electrical work. Furthermore, their IP-rated enclosures ensure protection against dust and moisture, enhancing longevity.

In conclusion, the IDEAL INDUSTRIES HE24, HE18, HE15, and HE12 series represent a comprehensive range of electrical testing tools that cater to professionals' varied needs. With their combination of advanced features, user-friendly designs, and safety compliance, these models are excellent choices for any electrical technician aiming for accuracy and efficiency in their work.
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