IDEAL INDUSTRIES HE15, HE24, HE18, HE12 manual Servicing Heat Exchanger Replacement

Page 43

SERVICING

66 HEAT EXCHANGER REPLACEMENT

Refer also to Frame 10, 'Boiler exploded view'.

1.Refer to Frame 52.

2.Remove front, bottom and sealing panels. Refer to Frames 45 & 46.

3.Remove the control box and place to one side. Refer to Frame 61.

4.Attach a length of hose to the drain nipple on the bottom of the heat exchanger and drain down the boiler.

5.Remove the fan assembly and place to one side. Refer to Frame 54.

6.Remove the burner and place to one side. Refer to Frame 48.

7.Remove the ignition and detection electrodes. Refer to Frames 56 & 57.

8.Remove the spark generator. Refer to Frame 58.

9.Release the flue from the turret.

10.Remove the turret from the boiler. Refer to Frame 15.

11.Release the silicon tubing from the sample point.

12.Release the electrical connections to the flue thermistor.

13.Unscrew the M5 x 10 screw retaining the top manifold flue casing.

14.Remove the top half of the flue manifold from the appliance.

15.Undo the 4 M5 x 10 screws securing the bottom flue manifold casting.

16.Pull the CH return pipe, CH flow pipe and the bottom flue manifold together up and out of the heat exchanger.

17.Remove the condensate 'S' trap. Refer to Frame 49.

18.Unscrew the 2 M5 x 10 screws from the inter panel.

19.Slide the heat exchanger and inter panel assembly upwards to disengage and remove from the casing.

20.Transfer the interpanel to the new heat exchanger.

21.Reassemble in reverse order, replacing gaskets or seals if any sign of damage or deterioration is evident.

Note.

The heat exchanger is supplied with new combustion chamber insulation boards. These should be fitted (refer to Frame 65) before the burner and fan assembly and before the ignition and detection electrodes are replaced.

25.Check the operation of the boiler. Refer to Frame 52.

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SERVICING

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icos - Installation & Servicing

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Contents Installation and servicing Icos Installation & Servicing 15, Frame 12 Packaging Removal 15, Frame 11 Unpacking17, Frame 16 Wall Mounting Template General Key to symbolsBoiler Data Boiler Size HE 12, HE 15, HE 18, HE Icos Rear Flue only General Boiler Water ConnectionsSide Flue only Safe Handling SafetyGeneral Introduction OperationGAS Supply Flue InstallationGeneral Safe Handling of Substances Location of BoilerBoiler Control Interlocks TerminalAIR Supply Water Circulation SystemGeneral Open Vent System Requirements Schematic Pipework and System BalancingBalancing Pressure Gauge Safety ValveSealed System Requirements GeneralSealed System Requirements Icos boiler range have an Aluminium alloy heat exchanger Water TreatmentBoiler Assembly Exploded view InstallationPackaging Removal Installation UnpackingUnpack and check the contents Pack a Contents Pack ContentsDetermining the Flue Length and Flue Packs Required Installation Front and Bottom Panel RemovalFlue Kits Wall Mounting Template Flue Assembly Exploded ViewWall thicknesses of 210 to 435mm Installation Preparing the WallSetting the Flue Rear Setting the Flue SideGeneral arrangement Pack D Flue extension duct kit contentsFlue Extension Ducts Fitting the KITCondensate Pipe Termination Configurations Installation Condensate DrainFront View Condensate Pipe Termination Configurations Connecting the Flue to the Boiler Installation Mounting the BoilerFlues over 1 metre long Flue Outlet Roof Flue KIT Contents / OptionsTerminal Position Minimum Dimension Installation Flue Terminal PositionFlat roof with structure Installation Flue Arrangement Gaskets in the Boiler Flue Outletare Correctly Fitted Installation Assembling the Roof Flue KITElectrical Connections Installation GAS ConnectionSupplied in hardware pack Fixed to boiler Installation Internal WiringIncoming mains wiring detail Mains Connector SocketFunctional Flow Wiring Diagram Installation Pictorial Wiring DiagramRoom Thermostat Installation External Electrical ControlsCommissioning and Testing Electrical Installation GAS InstallationFascia Installation Initial LightingCentral Heating Installation General ChecksWater Circulation System Knob Setting Flow Temperature Handing OverBoiler Front Panel Removal Servicing Servicing ScheduleBoiler Sealing PANEL/ Bottom Panel Removal Burner Removal and Cleaning Servicing FAN and Venturi Assembly Removal and CleaningReassemble the boiler in the following order Servicing Cleaning the Condensate S TrapCleaning the Heat Exchanger ReassemblyWhen replacing ANY component Servicing Replacement of ComponentsGeneral Remove the boiler front and sealing Servicing FAN ReplacementBurner Replacement Refer to FrameFlame Detection Electrode Replacement Servicing Ignition Electrode ReplacementBurner Injector Replacement Servicing Spark Generator ReplacementGAS Control Valve Replacement Mains Switch Replacement Servicing Control BOX ReplacementTo change the user control only Flue Thermistor Replacement Servicing Overheat Thermostat ReplacementServicing Combustion Chamber Insulation Replacement Servicing Heat Exchanger Replacement Condensate S Trap Replacement Servicing Boiler Sealing Panel Seal ReplacementAlternating H n Fault Finding Fault Finding Chart Main MenuAlternating H E GO to Frame Alternating H9 Alternating L9 70 L.....F Fault FindingFlame Error Board Error72 L.......A Overheat Error73 L....8..... FAN Error Flow Thermistor Error75 H......F Flame Detection Short Circuit Error76 H.....4...... Flue Thermistor Error Phase Reversal ErrorGC Part No Description Qty Product No Short List of PartsBoiler Casing Assembly Burner Assembly List of Parts Controls AssemblyIcos Installation & Servicing Installer Notification Guidelines Page Page Certified Product Technical TrainingUsers guide To light the boiler Refer to Frame Minimum ClearancesOperation For short periods Knob Setting Flow Temperature Minimum Maximum 180For longer periods Points for the Boiler User Problem Solution
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HE12, HE15, HE18, HE24 specifications

The IDEAL INDUSTRIES HE series, comprising the HE24, HE18, HE15, and HE12 models, represents a significant advancement in the field of electrical testing and measurement tools. These versatile testers stand out in professional environments for their high accuracy, user-friendly interfaces, and advanced features designed to enhance efficiency and reliability in electrical inspections.

The HE24 is the flagship model, boasting an extensive range of functionalities. It includes advanced digital multimeter capabilities, allowing for precise measurements of voltage, current, and resistance. Its True RMS feature ensures accurate readings, even with non-linear loads. The HE24 also incorporates advanced connectivity options, including Bluetooth technology, enabling users to transfer data wirelessly to smartphones or tablets for further analysis. The large, backlit display enhances visibility in various lighting conditions, making it an ideal tool for both indoor and outdoor use.

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In conclusion, the IDEAL INDUSTRIES HE24, HE18, HE15, and HE12 series represent a comprehensive range of electrical testing tools that cater to professionals' varied needs. With their combination of advanced features, user-friendly designs, and safety compliance, these models are excellent choices for any electrical technician aiming for accuracy and efficiency in their work.