IDEAL INDUSTRIES HE24, HE18, HE12, HE15 manual Installation Front and Bottom Panel Removal, Flue Kits

Page 16

INSTALLATION

INSTALLATION

13 FRONT AND BOTTOM PANEL REMOVAL

3

1.

To remove the front panel remove the 2 screws from the

 

 

bottom panel.

 

2.

Lift the panel up and off the top pegs.

1

3.

To remove the bottom panel remove the 2 screws.

 

4.

Pull the RH side of the panel down. Slide it to the right

 

 

and withdraw.

 

14 DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED

IMPORTANT. The boiler MUST be installed in a vertical position.

FLUE KITS

Pack B - supplied as standard.

Finishing Kit - supplied as an optional extra.

Pack D - optional extension kit for side flue or rear flue outlet. Refer to 'Flue Extension Ducts'

Dimension X - Wall thickness.

Dimension L - Wall thickness plus boiler spacing. Dimension S - Stand-off frame depth = 33mm.

REAR FLUE

Note. MAXIMUM FLUE LENGTHS:

160 + S = 193mm

160 mm

HORIZONTAL FLUE - 6M

 

 

 

ROOF FLUE KIT - 7.5M

 

 

POWERED VERTICAL FLUE KIT - 5m primary and 17m secondary is a typical maximum

 

length. For alternative details refer to Powered Vertical

 

Instructions.

 

 

90O ELBOW KIT 60/100 (EQUIVALENT FLUE LENGTH RESISTANCE = 1M)

 

 

45O ELBOW KIT 60/100 (EQUIVALENT FLUE LENGTH RESISTANCE = 0.6M)

 

 

60/60 TWIN FLUE KIT - 18M TOTAL AIR PLUS FLUE DUCT - Ref Graph within Kit Instructions

 

80/80 TWIN FLUE KIT - 60M TOTAL AIR PLUS FLUE DUCT - Ref Graph within Kit Instructions

nm8943

MINIMUM HORIZONTAL FLUE LENGTHS - TELESCOPIC TERMINAL = 370MM

 

(Centre Line of turret to outside of wall terminal) - ONE PIECE TERMINAL = 285MM

 

 

 

Notes.

 

 

1. When extension ‘D’ packs are used the flue duct MUST be inclined at 1.5

Wall Thickness X

 

degrees to the horizontal to allow condensate to drain back into the boiler

 

 

and out through the condensate drain.

 

 

2.If the telescopic ‘B’ pack or horizontal flue terminal (600 long) only are used, they may be mounted horizontally. The 1.5 degrees is taken care of by the inclination of the flue within the air pipe

3.If the boiler is to be installed with downward piping routed behind the boiler

then the optional stand-off kit should be used. Care must be taken when

 

 

 

 

 

 

 

 

 

 

 

 

 

SIDE FLUE

cutting the ducts and marking the wall to suit this condition.

 

 

 

 

 

 

 

Wall Thickness X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total Flue length dimension

Flue

 

195mm

 

195mm

 

 

 

 

 

 

 

 

 

 

 

 

(measuring from CL of turret to outside wall)

 

 

 

 

 

 

 

 

 

 

Rear flue

Side flue

Extra packs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

dim. X+160

dim. L+195

required

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Up to 595 mm

Up to 595 mm

none

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Up to 1545 mm

Up to 1545 mm

Pack D - 1 off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Up to 2495 mm

Up to 2495 mm

Pack D - 2 off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Up to 3445 mm

Up to 3445 mm

Pack D - 3 off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Side flue length L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Up to 4395 mm

Up to 4395 mm

Pack D - 4 off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Up to 5345 mm

Up to 5345 mm

Pack D - 5 off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Up to 6000 mm

Up to 6000 mm

Pack D - 6 off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

icos - Installation & Servicing

Image 16
Contents Installation and servicing Icos Installation & Servicing 15, Frame 12 Packaging Removal 15, Frame 11 Unpacking17, Frame 16 Wall Mounting Template General Key to symbolsBoiler Data Boiler Size HE 12, HE 15, HE 18, HE Icos Rear Flue only General Boiler Water ConnectionsSide Flue only Safety General IntroductionOperation Safe HandlingFlue Installation General Safe Handling of SubstancesLocation of Boiler GAS SupplyTerminal AIR SupplyWater Circulation System Boiler Control InterlocksGeneral Open Vent System Requirements Schematic Pipework and System BalancingBalancing Safety Valve Sealed System RequirementsGeneral Pressure GaugeSealed System Requirements Water Treatment Icos boiler range have an Aluminium alloy heat exchangerInstallation Boiler Assembly Exploded viewInstallation Unpacking Unpack and check the contents Pack a ContentsPack Contents Packaging RemovalDetermining the Flue Length and Flue Packs Required Installation Front and Bottom Panel RemovalFlue Kits Flue Assembly Exploded View Wall Mounting TemplateInstallation Preparing the Wall Setting the Flue RearSetting the Flue Side Wall thicknesses of 210 to 435mmPack D Flue extension duct kit contents Flue Extension DuctsFitting the KIT General arrangementCondensate Pipe Termination Configurations Installation Condensate DrainFront View Condensate Pipe Termination Configurations Connecting the Flue to the Boiler Installation Mounting the BoilerFlues over 1 metre long Roof Flue KIT Contents / Options Flue OutletTerminal Position Minimum Dimension Installation Flue Terminal PositionFlat roof with structure Installation Flue Arrangement Installation Assembling the Roof Flue KIT Gaskets in the Boiler Flue Outletare Correctly FittedInstallation GAS Connection Electrical ConnectionsInstallation Internal Wiring Incoming mains wiring detailMains Connector Socket Supplied in hardware pack Fixed to boilerInstallation Pictorial Wiring Diagram Functional Flow Wiring DiagramInstallation External Electrical Controls Commissioning and TestingElectrical Installation GAS Installation Room ThermostatInstallation Initial Lighting FasciaInstallation General Checks Water Circulation System Knob Setting Flow TemperatureHanding Over Central HeatingBoiler Front Panel Removal Servicing Servicing ScheduleBoiler Sealing PANEL/ Bottom Panel Removal Servicing FAN and Venturi Assembly Removal and Cleaning Burner Removal and CleaningServicing Cleaning the Condensate S Trap Cleaning the Heat ExchangerReassembly Reassemble the boiler in the following orderWhen replacing ANY component Servicing Replacement of ComponentsGeneral Servicing FAN Replacement Burner ReplacementRefer to Frame Remove the boiler front and sealingServicing Ignition Electrode Replacement Flame Detection Electrode ReplacementBurner Injector Replacement Servicing Spark Generator ReplacementGAS Control Valve Replacement Mains Switch Replacement Servicing Control BOX ReplacementTo change the user control only Servicing Overheat Thermostat Replacement Flue Thermistor ReplacementServicing Combustion Chamber Insulation Replacement Servicing Heat Exchanger Replacement Servicing Boiler Sealing Panel Seal Replacement Condensate S Trap ReplacementAlternating H n Fault Finding Fault Finding Chart Main MenuAlternating H E GO to Frame Alternating H9 Alternating L9 Fault Finding Flame ErrorBoard Error 70 L.....FOverheat Error 73 L....8..... FAN ErrorFlow Thermistor Error 72 L.......AFlame Detection Short Circuit Error 76 H.....4...... Flue Thermistor ErrorPhase Reversal Error 75 H......FShort List of Parts GC Part No Description Qty Product NoBoiler Casing Assembly List of Parts Controls Assembly Burner AssemblyIcos Installation & Servicing Installer Notification Guidelines Page Page Technical Training Certified ProductUsers guide To light the boiler Refer to Frame Minimum ClearancesOperation For short periods Knob Setting Flow Temperature Minimum Maximum 180For longer periods Problem Solution Points for the Boiler User
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HE12, HE15, HE18, HE24 specifications

The IDEAL INDUSTRIES HE series, comprising the HE24, HE18, HE15, and HE12 models, represents a significant advancement in the field of electrical testing and measurement tools. These versatile testers stand out in professional environments for their high accuracy, user-friendly interfaces, and advanced features designed to enhance efficiency and reliability in electrical inspections.

The HE24 is the flagship model, boasting an extensive range of functionalities. It includes advanced digital multimeter capabilities, allowing for precise measurements of voltage, current, and resistance. Its True RMS feature ensures accurate readings, even with non-linear loads. The HE24 also incorporates advanced connectivity options, including Bluetooth technology, enabling users to transfer data wirelessly to smartphones or tablets for further analysis. The large, backlit display enhances visibility in various lighting conditions, making it an ideal tool for both indoor and outdoor use.

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In conclusion, the IDEAL INDUSTRIES HE24, HE18, HE15, and HE12 series represent a comprehensive range of electrical testing tools that cater to professionals' varied needs. With their combination of advanced features, user-friendly designs, and safety compliance, these models are excellent choices for any electrical technician aiming for accuracy and efficiency in their work.