Burnham Series 2B manual Instructions to PUT the Boiler in Operation, Yellow LED Flame Codes

Page 20

e.Reconnect pilot tubing and check pipe and fittings from meter to combination Gas

Valve for leaks using soap solution or other approved method.

2.Electronic Ignition Models (Suffix I):

a.Turn "ON" electric switch serving boiler.

b.Open Manual Shut-off Valve upstream of Combination Gas Valve.

c.Loosen or remove Inlet Pressure Tap Plug in Combination Gas Valve and when purging is complete, tighten or replace plug. See Figure 19.

d.Check pipe and fittings from meter to

Combination Gas Valve using soap solution or other approved methods.

CAUTION

e.Test gas piping and connections between Combination Gas Valve and manifold, orifices, and pilot piping for leaks after boiler is operating. Use soap solution or other approved method.

3. INSTRUCTIONS TO PUT THE BOILER IN OPERATION.

A.See Figure 20 for electronic ignition (EI). Electronic Ignition Modules with LED indicators. Table 5 cross-references the ignition module terminal designations to the ignition terminal numbers in the wiring ladder diagrams. The yellow

LED indicates the status of the flame, see Table 6.

The green LED indicates the status of the system, see Table 7. See Figure 21 for LED locations. See Figure 28 for Troubleshooting Guide.

Table 6: Yellow LED Flame Codes

Figure 21: LED Locations

Table 5: Ignition Module Terminal Cross- Reference

Ignition Module

Wiring Ladder Diagram

Terminal Designation

Terminal Number

 

 

MV

1

 

 

MV/PV

2

 

 

PV

3

 

 

GND

4

 

 

24V (GND)

5

 

 

24V

6

 

 

SPARK

9

 

 

Yellow LED Flash

Indicates

Recommended Service Action

Codea

 

 

 

Heartbeat

Normal Flame Signal

N/A

 

 

 

 

Weak Flame Signal -

 

 

System will operate reliably but flame signal is less than

Perform routine maintenance to

2

desired.

assure optimum flame signal.

 

Note: This indication may flash temporarily during or

 

 

 

shortly after lightoff on some applications.

 

 

 

 

 

Marginal Flame Signal (less than 1.1 µA) -

 

 

System may not operate reliably over time. Service call

Check gas supply, pilot burner, flame sense

1

recommended.

wiring, contamination of flame rod, burner

 

Note: This indication may flash temporarily during or

ground connection.

 

shortly after lightoff on some applications.

 

 

No Flame or Flame Signal -

 

OFF

below minimum threshold for system

N/A

 

operation.

 

 

 

 

aFlash Code Descriptions

 

 

-Heartbeat: Constant ½ second bright, ½ second dim cycles.

-The flash code number signifies that the LED flashes X times at 2Hz, remains off for two seconds, and then repeats sequence.

20

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Contents Series 2 model B Price $3.00Table of Contents Weight Do not drop boiler. Do not bump boiler jacket against floor ClearancesMinimum Clearances Boiler Piping Equivalent Length of FittingsSpecific Gravity Correction Factors for Natural Gas Page Page Do not use one vent damper to control two heating appliances Page Wiring Diagrams and Heat Anticipator Settings Page Safety Shutdown Sequence of Operation Page Sequence of Operation Normal Operation Wiring Schematic, Zone Valves II. Operating Instructions Top View of VR Gas Valves Instructions to PUT the Boiler in Operation Yellow LED Flame CodesGreen LED Status Codes Lighting Instructions Check GAS Input Rate to Boiler Check Pilot Burner FlameCheck Ignition System Safety SHUT-OFF Device Combustion Chamber BURN-OFFIII. Trouble Shooting IV. Service Burner 40mm Burner Pilot Burner LocationAvoid Breathing Fiber Particulates and Dust Repair Parts Section Assembly Gravity Circulation OnlySection Assembly and Canopy Group Canopy GroupThis page Left Intentionally Blank Base Assembly USS Manifold and Main Burners Inch Main Burners Manifold and Main Burners 1 Inch Main Burners Only 4B MM Main Burner, Electronic Ignition Only Manifold and Main Burners 40mm Main BurnersMM Main Burners Only MM Main Burners Only 4C MM Main Burner Manifold 4D MM Main Burner, Natural Gas, 2001-5000 Ft. USA Only4D MM Main Burner, LP Gas, 2001-5000 Ft. USA Only 4D MM Main Burner, Natural Gas, 5001-9000 Ft. USA OnlyBurner Only 40mm Burner Only Pilot Burner, Honeywell Q327A1147 Pilot Burner, Honeywell Q348A1002 Jacket Assembly, Complete Jacket AssemblyPage Jacket Vestibule Panel Water Trim Limit Control Transformer/Relay Assembly Intermittent Circulation Only Flame Rollout SwitchBlocked Vent Switch Transformer Continuous and Gravity Circulation OnlyVent Reducer Draft Hood CartonVent Damper Service Record Service Record Service Record Wiring of Typical Lwco Lwco LocationLimited Warranty