Gas-Fired Products N7/L7, 100, 40, 150, 175, 200 manual Table of Contents

Page 2

TABLE OF CONTENTS

SECTION

DESCRIPTION

PAGE

1.0)

Safety

2

2.0)

Installer Responsibility

2

3.0)

General Information

2

4.0)

Minimum Clearances to Combustibles

4

5.0)

Specifications

5

6.0)

Packing List

5

6.1)

Accessory Packages

9

7.0)

Typical Layouts – PTS/U Series

11

7.1)

Typical Assembly Layout

12

8.0)

Dimensions – PTS Series

13

8.1)

Dimensions – PTU Series

14

8.2)

Heater Assembly / Joining of Tube Sections

15

9.0)

Typical Suspension Methods

17

10.0)

Assembly of Tube Sections

18

10.1)

Assembly of Extension Section

19

10.2)

Inserting Turbulators

20

10.3)

Adding Body Reflectors

21

11.0)

Adding Optional 90º Elbow (PTS Only)

22

11.1)

Adding Optional Corner Reflector (PTS Only)

22

11.2)

Adding 180º U-Bend (PTU Only)

23

11.3)

Adding Optional U-Bend Reflector (PTU Only)

23

12.0)

Attaching Control Box Assembly

24

12.1)

Connecting The TISS System

25

13.0)

Gas Connections And Regulations

28

14.0)

Instructions For Pressure Test Gauge Connection

30

15.0)

Electrical Connections

31

16.0)

Venting

34

17.0)

Air For Combustion

38

17.1)

Direct Outside Air For Combustion

38

18.0)

Lighting and Shutdown Instructions

40

19.0)

Sequence of Operation

40

20.0)

Burner Component Location

41

21.0)

Cleaning And Annual Maintenance

42

22.0)

Troubleshooting Guide

43

23.0)

Replacing Parts

46

23.1)

Removal of Main Burner And Electrodes

46

23.2)

Removing Gas Valve And Manifold Assembly

47

23.3)

Air Switch Pressure Check

47

23.4)

Ignition System Checks

48

24.0)

Installation Data

49

25.0)

Replacement Parts Guide

49

This heater complies with ANSI Z83.20 (current standard) and CSA 2.34. Copies of the National Fuel Gas Code (ANSI Z223.1-latest edition) are available from the CSA at 8501 East Pleasant Valley Road, Cleveland, Ohio 44131 or 55 Scarsdale Road, Don Mills, Ontario M3B 2R3. All NFPA codes are available from the National Fire Protection Association, Batterymarch Park, Quincy, Massachusetts 02269.

Form #43343530

 

July 08

–1–

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Contents Installation and Operation Instructions Table of Contents Installation Requirements SafetyInstaller Responsibility General InformationFor Canada only High AltitudeMinimum Clearances to Combustibles Minimum Clearances to CombustiblesSpecifications Packing ListBurner Package Numbers Natural GASPTU 40-200 Body Package Descriptions Reflector, 4’ 11 ½’ Accessories End Reflector Accessory PackageExhaust Hood Package Typical Layouts PTU / PTS Series Emitter Length Body Length ModelTypical Assembly Layout Poisonous GAS and Soot HazardPTS Series Dimensions PTU Series Heater Assembly Joining of Tube SectionsTypical Assembly Overview PTU 40FT Shown Typical Suspension Methods Suspension HazardAssembly of Tube Sections CUT HazardAssembly of Extension Section MIN 8’ MAX 10’ Between HangersInserting Turbulators Adding Reflectors Ft. Turbulator SectionsAdding Optional 90º Elbow PTS only Adding Optional Corner Reflector PTS onlyAdding 180U-Bend PTU only Adding Optional U-BEND Reflector PTU onlyAttaching Burner BOX Assembly Connecting the Tiss System InstructionsEnd View Angle Mounted Heaters only GAS Connections and Regulations Do not USE AN Open Flame of ANY Kind to Test for LeaksKEY Dimensions and Components of the GAS Connections Manifold PRESSURE- Combination GAS Valve is Factory SET Instructions for Pressure Test Gauge ConnectionSupply Pressure Electrical Connections GAS Control ValvePS/W Ignition Module Terminal Designations 24VAC/RTH/W GNDLOW Voltage 24V Thermostat Connections Single Heater LOW Voltage 24V Thermostat Connections Multiple HeatersVenting Single Heater Venting Vertical Through the RoofSingle Heater Venting Horizontal Through Sidewall #10 Self-Drill Vent Pipe Screws Common Vent Diameter Indirect Venting Unvented HeatersAIR for Combustion Direct Outside AIR for CombustionLighting and Shutdown Instructions Side ViewSequence of Operation Burner Component Locations Cleaning and Maintenance Electric Shock & Explosion HazardTroubleshooting Guide 22.0Form #43343530 JJuly Replace air switch Restart Troubleshooting Yes Replacing Parts Removal of Main Burner and ElectrodesRemoval of GAS Valve and Manifold Assembly AIR Switch Pressure CheckTo Check Flame Sensor Circuit Ignition Module DiagnosticsIgnition System Checks Installation Data Replacement Parts Guide Burner BOXLabels/Manual 22c Body Components Description