Gas-Fired Products 150, N7/L7, 100, 40, 175, 200 manual GAS Connections and Regulations

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13.0) GAS CONNECTIONS AND REGULATIONS

Tighten flexible gas hose and components securely.

Flexible metal gas hoses must be installed without any twists or kinks in them. The hose will move during operation of the heater and it can crack if it is twisted.

Failure to do so may result in death, serious injury or property damage.

IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER

1.Connect to the supply tank or manifold in accordance with the latest edition of National Fuel Gas Code (ANSI Z223.1), and local building codes. Authorities having jurisdiction should be consulted before the installation is made. (In Canada, refer to the latest edition of CAN Standard B.149-1 & -2, Installation Codes for Gas Burning Appliances and Equipment.)

2.Check that the gas fuel on the burner rating plate matches the fuel for the application.

3.Check that the gas supply piping has the capacity for the total gas consumption of the heaters and any other equipment connected to the line.

4.Check that the calculated supply pressure with all gas appliances and heaters operating will not drop below the minimum supply pressure required for these heaters. Check inlet supply pressures on Section 14.

5.All gas supply lines must be located in accordance with the required clearances to combustibles from the heater as listed on the clearances label of the heater and section 4 of this manual.

6.Pipe joint compounds must be resistant to the action of liquefied petroleum gases.

7.Tube heaters will expand/contract during operation. Where local codes do not prohibit, a CSA or U.L. approved flexible connector supplied with this heater is required for connections between the rigid piping and the heater. A union should be installed before the burner box inlet. An approved shut off valve should be installed within 6 feet of the union.

8.The gas pipe, flexible hose and connections must be self supporting. The gas pipe work must not bear any of the weight of the heater or any other suspended assembly.

9.This appliance is equipped with a step-opening, combination gas valve. The maximum supply pressure to the appliance is 14” W.C. or 1/2 P.S.I. If the line pressure is more than the maximum supply pressure, then a second stage regulator which corresponds to the supply pressure must be used.

10.After all gas connections have been made, make sure the heater and all gas outlets are turned off before the main gas supply is turned on slowly. Turn the gas supply pressure on and check for leaks. To check for leaks, check by one of the methods listed in Appendix D of the National Fuel Gas Code.

11.If a 2nd stage regulator is used, the ball valve down stream in the supply line must be closed when purging the gas lines to prevent gas seeping through it. If initial gas pressure is higher than 14” w.c. the redundant combination gas valve is designed to lock out. Pressure build-up in the supply lines prior to the heater must be released before proper heater operation.

DO NOT USE AN OPEN FLAME OF ANY KIND TO TEST FOR

LEAKS.

 

Form #43343530

–28–

JJuly 08

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Contents Installation and Operation Instructions Table of Contents Installer Responsibility SafetyInstallation Requirements General InformationHigh Altitude For Canada onlyMinimum Clearances to Combustibles Minimum Clearances to CombustiblesPacking List SpecificationsNatural GAS Burner Package NumbersPTU 40-200 Body Package Descriptions Reflector, 4’ 11 ½’ End Reflector Accessory Package AccessoriesExhaust Hood Package Emitter Length Body Length Model Typical Layouts PTU / PTS SeriesPoisonous GAS and Soot Hazard Typical Assembly LayoutPTS Series Dimensions PTU Series Joining of Tube Sections Heater AssemblyTypical Assembly Overview PTU 40FT Shown Suspension Hazard Typical Suspension MethodsCUT Hazard Assembly of Tube SectionsMIN 8’ MAX 10’ Between Hangers Assembly of Extension SectionInserting Turbulators Ft. Turbulator Sections Adding ReflectorsAdding Optional Corner Reflector PTS only Adding Optional 90º Elbow PTS onlyAdding Optional U-BEND Reflector PTU only Adding 180U-Bend PTU onlyAttaching Burner BOX Assembly Instructions Connecting the Tiss SystemEnd View Angle Mounted Heaters only Do not USE AN Open Flame of ANY Kind to Test for Leaks GAS Connections and RegulationsKEY Dimensions and Components of the GAS Connections Manifold PRESSURE- Combination GAS Valve is Factory SET Instructions for Pressure Test Gauge ConnectionSupply Pressure GAS Control Valve Electrical ConnectionsTH/W Ignition Module Terminal Designations 24VAC/RPS/W GNDLOW Voltage 24V Thermostat Connections Multiple Heaters LOW Voltage 24V Thermostat Connections Single HeaterSingle Heater Venting Vertical Through the Roof VentingSingle Heater Venting Horizontal Through Sidewall #10 Self-Drill Vent Pipe Screws Indirect Venting Unvented Heaters Common Vent DiameterDirect Outside AIR for Combustion AIR for CombustionSide View Lighting and Shutdown InstructionsSequence of Operation Burner Component Locations Electric Shock & Explosion Hazard Cleaning and Maintenance22.0 Troubleshooting GuideForm #43343530 JJuly Replace air switch Restart Troubleshooting Yes Removal of Main Burner and Electrodes Replacing PartsAIR Switch Pressure Check Removal of GAS Valve and Manifold AssemblyTo Check Flame Sensor Circuit Ignition Module DiagnosticsIgnition System Checks Replacement Parts Guide Burner BOX Installation DataLabels/Manual 22c Description Body Components