Gas-Fired Products N7/L7, 100, 150, 175, 200 manual Typical Assembly Overview PTU 40FT Shown

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Typical Assembly Overview

(PTU 40FT Shown)

Typical

Overlap

Turbulator

(See specifications section 5 for required quantities.)

#10 Self-Drill Screws

(2 each)

Reflector

 

U-Bend

 

Tube Coupling

 

(Typical each tube joint.)

 

#10 Self-Drill Screws

13” Tube Support Brk.

(Typical all tube supports,

tube couplings and flue

with U-Bolt Clamp

terminal.)

& 5/16" Hex Nuts

 

Wire Hanger

 

Flue

 

31” Tube Support Brk.

Terminal

 

 

with U-Bolt Clamp

 

Gasket

& 5/16" Hex Nuts

 

 

4"OD x 10Ft. Tube See section 7

for required tubes.

Burner Box

Mounting Flange

 

24

Hole for Aluminized Steel Tubes

 

6

Hole for Alumi-Therm Steel Tubes

8’ - 10’

8’ - 9’ ¼”

Maximum 6” distance from burner box to the tube support/hanger bracket.

Burner Box

Suspension

Chain

6 hanging points to be used for suspension for a typical 40ft long system. There must be two hanging points on the first tube and one on each of the other tubes

 

Form #43343530

–16–

JJuly 08

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Contents Installation and Operation Instructions Table of Contents Installer Responsibility SafetyInstallation Requirements General InformationHigh Altitude For Canada onlyMinimum Clearances to Combustibles Minimum Clearances to CombustiblesPacking List SpecificationsNatural GAS Burner Package NumbersPTU 40-200 Body Package Descriptions Reflector, 4’ 11 ½’ End Reflector Accessory Package AccessoriesExhaust Hood Package Emitter Length Body Length Model Typical Layouts PTU / PTS SeriesPoisonous GAS and Soot Hazard Typical Assembly LayoutPTS Series Dimensions PTU Series Joining of Tube Sections Heater AssemblyTypical Assembly Overview PTU 40FT Shown Suspension Hazard Typical Suspension MethodsCUT Hazard Assembly of Tube SectionsMIN 8’ MAX 10’ Between Hangers Assembly of Extension SectionInserting Turbulators Ft. Turbulator Sections Adding ReflectorsAdding Optional Corner Reflector PTS only Adding Optional 90º Elbow PTS onlyAdding Optional U-BEND Reflector PTU only Adding 180U-Bend PTU onlyAttaching Burner BOX Assembly Instructions Connecting the Tiss SystemEnd View Angle Mounted Heaters only Do not USE AN Open Flame of ANY Kind to Test for Leaks GAS Connections and RegulationsKEY Dimensions and Components of the GAS Connections Manifold PRESSURE- Combination GAS Valve is Factory SET Instructions for Pressure Test Gauge ConnectionSupply Pressure GAS Control Valve Electrical ConnectionsTH/W Ignition Module Terminal Designations 24VAC/RPS/W GNDLOW Voltage 24V Thermostat Connections Multiple Heaters LOW Voltage 24V Thermostat Connections Single HeaterSingle Heater Venting Vertical Through the Roof VentingSingle Heater Venting Horizontal Through Sidewall #10 Self-Drill Vent Pipe Screws Indirect Venting Unvented Heaters Common Vent DiameterDirect Outside AIR for Combustion AIR for CombustionSide View Lighting and Shutdown InstructionsSequence of Operation Burner Component Locations Electric Shock & Explosion Hazard Cleaning and Maintenance22.0 Troubleshooting GuideForm #43343530 JJuly Replace air switch Restart Troubleshooting Yes Removal of Main Burner and Electrodes Replacing PartsAIR Switch Pressure Check Removal of GAS Valve and Manifold AssemblyTo Check Flame Sensor Circuit Ignition Module DiagnosticsIgnition System Checks Replacement Parts Guide Burner BOX Installation DataLabels/Manual 22c Description Body Components