Gas-Fired Products N7/L7, 75, 100, 40, 150 Installation Data, Replacement Parts Guide Burner BOX

Page 50

24.0)

 

INSTALLATION DATA

 

 

 

 

 

 

 

 

 

 

 

 

Date of Installation:

 

# of Heaters in System:

 

 

Serial No.

 

 

 

 

 

 

 

 

 

 

 

 

N = Natural Gas

Model:

PTS or PTU

 

 

 

L = Propane Gas

25.0REPLACEMENT PARTS GUIDE – BURNER BOX

Item

 

 

 

No.

Part No.

Description

Qty.

 

 

Fasteners

 

1

02295040

PHTCS #6-32 x 3/8"

3

1a

02266010

Speed Clips (for air inlet plate)

2

2

02261030

HHTCS #8-32 x 3/8" (green coated)

1

3

02242050

PHTCS #8-32 x 3/8"

5

4

02215020

HHMS #8-32 x 3/4"

2

5

02167010

Locknut 1/4-20 Keps

5

5a

02309000

Eyebolt 1/4-20 x 2”

1

6

02167040

Locknut #8-32 Keps

9

7

02212020

HWHSMS #8 x 1/2" “B” Point (typical all access panels)

45

8

02132020

Rivet 1/8"

14

 

 

 

 

 

 

Housing Components

 

9

44139990

Housing Assembly (welded)

1

9a

44140111

Valve Holder Plate

1

10

44140000

Access Panel (top)

1

11

44140040

Access Panel (hinged)

2

11a

02201070

Hinge 1-1/16” x 6”

2

12

44140058

Access Panel (LH burner end) –with sight glass-

1

13

44140090

Access Panel (RH burner end)

1

14

4414006x

Combustion Air Plate (see size requirements in section 5.0)

1

 

 

 

 

 

 

Burner Components

 

15

42700500

Burner, Investment Casting - Machined

1

16

44146030

Manifold Support Bracket

1

17

44146040

Manifold Support Clamp

1

17a

44146050

Manifold Extension Bracket

1

18

30703000

Blower Assembly

1

19

30632500

Spark Module - Fenwal-24V #35-615935-197

1

20

30702010

Flame Sensor #PSE-GF24

1

21

30702020

Electrode #PSE-GF25

1

22

30281000

Terminal Block #EK-204

1

22a

30738030

Terminal Bushing (3 x ¼” tabs)

1

22b

30713000

Fuse Holder

1

22c

30202000

Fuse 1/4 x 1-1/4” (2 amp)

1

22d

30738020

Terminal Bushing (2 x ¼” tabs)

1

23

30279000

Transformer 120v-24V 20VA

1

24

02175020

Strain Relief #SR-6P3-4 (ignition cable)

1

25

02175060

Strain Relief #SR-2M-1 (flame sensor wire)

1

26

30514020

Grommet .250ID #739 (air sensing tube)

1

26a

30512020

Split Bushing #2871 (misc. wiring, ignition cable, sensor wire)

2

27

30700040

Grommet, Pipe Sealing 1/2" #63595K34

1

28

42447000

Sight Glass (1-5/8" square plexiglass)

1

Form #43343530

 

July 08

–49–

Image 50
Contents Installation and Operation Instructions Table of Contents Installation Requirements SafetyInstaller Responsibility General InformationFor Canada only High AltitudeMinimum Clearances to Combustibles Minimum Clearances to CombustiblesSpecifications Packing ListBurner Package Numbers Natural GASPTU 40-200 Body Package Descriptions Reflector, 4’ 11 ½’ Accessories End Reflector Accessory PackageExhaust Hood Package Typical Layouts PTU / PTS Series Emitter Length Body Length ModelTypical Assembly Layout Poisonous GAS and Soot HazardPTS Series Dimensions PTU Series Heater Assembly Joining of Tube SectionsTypical Assembly Overview PTU 40FT Shown Typical Suspension Methods Suspension HazardAssembly of Tube Sections CUT HazardAssembly of Extension Section MIN 8’ MAX 10’ Between HangersInserting Turbulators Adding Reflectors Ft. Turbulator SectionsAdding Optional 90º Elbow PTS only Adding Optional Corner Reflector PTS onlyAdding 180U-Bend PTU only Adding Optional U-BEND Reflector PTU onlyAttaching Burner BOX Assembly Connecting the Tiss System InstructionsEnd View Angle Mounted Heaters only GAS Connections and Regulations Do not USE AN Open Flame of ANY Kind to Test for LeaksKEY Dimensions and Components of the GAS Connections Manifold PRESSURE- Combination GAS Valve is Factory SET Instructions for Pressure Test Gauge ConnectionSupply Pressure Electrical Connections GAS Control ValvePS/W Ignition Module Terminal Designations 24VAC/RTH/W GNDLOW Voltage 24V Thermostat Connections Single Heater LOW Voltage 24V Thermostat Connections Multiple HeatersVenting Single Heater Venting Vertical Through the RoofSingle Heater Venting Horizontal Through Sidewall #10 Self-Drill Vent Pipe Screws Common Vent Diameter Indirect Venting Unvented HeatersAIR for Combustion Direct Outside AIR for CombustionLighting and Shutdown Instructions Side ViewSequence of Operation Burner Component Locations Cleaning and Maintenance Electric Shock & Explosion HazardTroubleshooting Guide 22.0Form #43343530 JJuly Replace air switch Restart Troubleshooting Yes Replacing Parts Removal of Main Burner and ElectrodesRemoval of GAS Valve and Manifold Assembly AIR Switch Pressure CheckTo Check Flame Sensor Circuit Ignition Module DiagnosticsIgnition System Checks Installation Data Replacement Parts Guide Burner BOXLabels/Manual 22c Body Components Description