Gas-Fired Products 150, N7/L7, 100, 40, 175, 200 manual Inserting Turbulators

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4

Center both tubes with hole

Tube

Coupling#10 Self-Drilling Screws

(QTY 2)

4.Slide the next tube into the coupling.

5.Make sure both tube ends are butted together.

6.Finish tightening both bolts to 40-60 ft.lbs. torque to ensure a complete seal.

7.Use the two Self-drilling screws through the pre-punched holes to secure the tubes in the coupling.

	Band
Force
Bars	Bolt
	Bolt
Reaction	Interference	CORRECT	INCORRECT
Block	Pins	INSTALLATION	INSTALLATION

5

7

6

8.Check to ensure that the hardware is completely closed and the band is seated on the reaction block and interference pins as illustrated above.

9.Once all the heater body sections are attached, make sure that the heater system is level. If it is not, slight adjustments can be made using the turnbuckles. (See Section 9.0)

IMPORTANT: NEVER REUSE A COUPLING. Always install a new coupling only and torque as per instructions above and the diagrams above.

10.2) INSERTING TURBULATORS

POISONOUS GAS AND SOOT HAZARD

The heater must be assembled with the correct number of turbulator sections and tube length for the rated heat input.

The turbulator must be installed in the last tube section as shown.

Failure to do so may result in death, serious injury, property damage or illness from Carbon Monoxide poisoning.

1.Assemble the turbulators together by interlocking the slotted end portions. Slide these into the last tube section until they are flush with the tube end. Note: Refer to the table below for quantities of turbulators required for each heater model.

	Form #43343530
–20–	JJuly 08

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Contents Installation and Operation Instructions Table of Contents Installer Responsibility SafetyInstallation Requirements General InformationHigh Altitude For Canada onlyMinimum Clearances to Combustibles Minimum Clearances to CombustiblesPacking List SpecificationsNatural GAS Burner Package NumbersPTU 40-200 Body Package Descriptions Reflector, 4’ 11 ½’ End Reflector Accessory Package AccessoriesExhaust Hood Package Emitter Length Body Length Model Typical Layouts PTU / PTS SeriesPoisonous GAS and Soot Hazard Typical Assembly LayoutPTS Series Dimensions PTU Series Joining of Tube Sections Heater AssemblyTypical Assembly Overview PTU 40FT Shown Suspension Hazard Typical Suspension MethodsCUT Hazard Assembly of Tube SectionsMIN 8’ MAX 10’ Between Hangers Assembly of Extension SectionInserting Turbulators Ft. Turbulator Sections Adding ReflectorsAdding Optional Corner Reflector PTS only Adding Optional 90º Elbow PTS onlyAdding Optional U-BEND Reflector PTU only Adding 180U-Bend PTU onlyAttaching Burner BOX Assembly Instructions Connecting the Tiss SystemEnd View Angle Mounted Heaters only Do not USE AN Open Flame of ANY Kind to Test for Leaks GAS Connections and RegulationsKEY Dimensions and Components of the GAS Connections Instructions for Pressure Test Gauge Connection Supply PressureManifold PRESSURE- Combination GAS Valve is Factory SET GAS Control Valve Electrical ConnectionsTH/W Ignition Module Terminal Designations 24VAC/RPS/W GNDLOW Voltage 24V Thermostat Connections Multiple Heaters LOW Voltage 24V Thermostat Connections Single HeaterSingle Heater Venting Vertical Through the Roof VentingSingle Heater Venting Horizontal Through Sidewall #10 Self-Drill Vent Pipe Screws Indirect Venting Unvented Heaters Common Vent DiameterDirect Outside AIR for Combustion AIR for CombustionSide View Lighting and Shutdown InstructionsSequence of Operation Burner Component Locations Electric Shock & Explosion Hazard Cleaning and Maintenance22.0 Troubleshooting GuideForm #43343530 JJuly Replace air switch Restart Troubleshooting Yes Removal of Main Burner and Electrodes Replacing PartsAIR Switch Pressure Check Removal of GAS Valve and Manifold AssemblyIgnition Module Diagnostics Ignition System ChecksTo Check Flame Sensor Circuit Replacement Parts Guide Burner BOX Installation DataLabels/Manual 22c Description Body Components