Gas-Fired Products 200, 75, 50, 40 Instructions for Pressure Test Gauge Connection, Supply Pressure

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14.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION

Never operate the heater with the access panel open or removed.

The access panels must be closed tightly with all the necessary screws during operation.

Failure to do so may result in death, serious injury or property damage.

The access doors on either side of the burner must be securely fastened before operating the heater.

DANGER

FIRE HAZARD

Never operate the heater with the access panel open or removed. This access panel must be closed tightly with all the necessary screws during operation.

Failure to do so may result in death, serious injury or property damage

SIDE VIEW

SUPPLY PRESSURE

1.The installer will provide a 1/8” N.P.T. tapped plug, accessible for test gauge connection immediately upstream of the gas supply connection to the heater.

MANIFOLD PRESSURE– COMBINATION GAS VALVE IS FACTORY SET

Two-stage valves require that you check and adjust both high and low pressure regulator settings.

1.Turn the gas valve to the “OFF” position. Remove the 1/8” plug from the combination gas valve at the outlet pressure tap and connect a 1/8” nipple to the tapped hole. Connect the gauge to the nipple. Turn on the gas supply.

2.Set the heater to operate on high. With the main burner operating, check the full rate (high) burner manifold pressure using a water manometer. Gauges that measure pressure in pounds per square inch are not accurate enough to measure or set the manifold pressure. All measurements MUST BE made when this heater and all other gas burning equipment that is connected to the gas supply system are operating at maximum capacity.

3.The combination gas valve is factory set and should not require adjustment. If high pressure adjustment is required, remove the pressure regulator adjustment cap. Using a 3/32” hex Allen wrench, turn the inner

 

adjustment screw for HI pressure clockwise to increase or counterclockwise to decrease the gas pressure

 

to the burner.

 

4.

After high pressure has been checked, check low pressure regulation.

 

5.

Using a 3/32” hex Allen wrench, turn the inner adjustment screw for LO pressure clockwise

to increase or

 

counterclockwise to decrease the gas pressure to the burner.

 

6.

Once high and low pressures have been checked and adjusted, replace pressure regulator adjustment cap.

Gas pressures are shown in the table below.

GAS PRESSURE TABLE

 

MANIFOLD PRESSURE

SUPPLY PRESSURE

GAS TYPE

High

Low

Minimum*

Maximum

Natural Gas

3.5” W.C.

1.4” W.C.

5” W.C.

14” W.C.

Propane Gas

10.0” W.C.

4.0” W.C.

11” W.C.

14” W.C.

* Minimum permissible gas supply pressure for purpose of input adjustment.

 

Form #43343530

–30–

JJuly 08

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Contents Installation and Operation Instructions Table of Contents General Information SafetyInstaller Responsibility Installation RequirementsHigh Altitude For Canada onlyMinimum Clearances to Combustibles Minimum Clearances to CombustiblesPacking List SpecificationsNatural GAS Burner Package NumbersPTU 40-200 Body Package Descriptions Reflector, 4’ 11 ½’ End Reflector Accessory Package AccessoriesExhaust Hood Package Emitter Length Body Length Model Typical Layouts PTU / PTS SeriesPoisonous GAS and Soot Hazard Typical Assembly LayoutPTS Series Dimensions PTU Series Joining of Tube Sections Heater AssemblyTypical Assembly Overview PTU 40FT Shown Suspension Hazard Typical Suspension MethodsCUT Hazard Assembly of Tube SectionsMIN 8’ MAX 10’ Between Hangers Assembly of Extension SectionInserting Turbulators Ft. Turbulator Sections Adding ReflectorsAdding Optional Corner Reflector PTS only Adding Optional 90º Elbow PTS onlyAdding Optional U-BEND Reflector PTU only Adding 180U-Bend PTU onlyAttaching Burner BOX Assembly Instructions Connecting the Tiss SystemEnd View Angle Mounted Heaters only Do not USE AN Open Flame of ANY Kind to Test for Leaks GAS Connections and RegulationsKEY Dimensions and Components of the GAS Connections Supply Pressure Instructions for Pressure Test Gauge ConnectionManifold PRESSURE- Combination GAS Valve is Factory SET GAS Control Valve Electrical ConnectionsGND Ignition Module Terminal Designations 24VAC/RTH/W PS/WLOW Voltage 24V Thermostat Connections Multiple Heaters LOW Voltage 24V Thermostat Connections Single HeaterSingle Heater Venting Vertical Through the Roof VentingSingle Heater Venting Horizontal Through Sidewall #10 Self-Drill Vent Pipe Screws Indirect Venting Unvented Heaters Common Vent DiameterDirect Outside AIR for Combustion AIR for CombustionSide View Lighting and Shutdown InstructionsSequence of Operation Burner Component Locations Electric Shock & Explosion Hazard Cleaning and Maintenance22.0 Troubleshooting GuideForm #43343530 JJuly Replace air switch Restart Troubleshooting Yes Removal of Main Burner and Electrodes Replacing PartsAIR Switch Pressure Check Removal of GAS Valve and Manifold AssemblyIgnition System Checks Ignition Module DiagnosticsTo Check Flame Sensor Circuit Replacement Parts Guide Burner BOX Installation DataLabels/Manual 22c Description Body Components