Carrier 48TJ016-028 Heating Service Analysis, MoistureMi$er TM Dehumidification, Problem Cause

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Table 28 --Heating Service Analysis

PROBLEM

 

CAUSE

Burners Will Not

Misaligned spark

electrodes.

Ignite.

 

 

 

No gas at main burners.

 

Water in gas line.

 

 

No power to furnace.

 

No 24 v power supply to control circuit.

 

Miswired or loose

connections.

Burned-out heat anticipator in thermostat.

Broken thermostat wires.

Inadequate Heating, Dirty air filter.

Gas input to unit too low.

REMEDY

Check flame ignition and sensor electrode positioning. Adjust as needed.

Check gas line for air; purge as necessary. After purging gas line of air, allow gas to dissipate for at least 5 min- utes before attempting to relight unit.

Check gas valve.

Drain water and install drip leg to trap water.

Check power supply, fuses, wiring, and circuit breaker. Check transformer. Transformers with internal overcur-

rent protection require a cool-down period before resetting. Check 24-v circuit breaker; reset if necessary.

Check all wiring and wire nut connections.

Replace thermostat.

Run continuity check. Replace wires if necessary.

Clean or replace filter as necessary.

Check gas pressure at manifold. Check gas meter for

input. If too low, increase manifold pressure or replace with correct orifices.

Unit undersized for application. Restricted airflow.

Blower speed too low.

Replace with proper unit or add additional unit.

Clean filter, replace filter, or remove any restrictions.

Install alternate motor, if applicable, or adjust pulley to increase fan speed.

 

Limit switch cycles main burners.

 

Too much

outdoor air.

Poor Flame

Incomplete

combustion (lack of combustion air)

Characteristics.

results in:

 

Aldehyde odors, CO, sooting flame, or floating flame.

Burners Will Not Turn Unit is locked into Heating mode for a one minute

Off.minimum.

Table 29 -- MoistureMi$er TM Dehumidification

PROBLEMCAUSE

Subcooler Will Not Energize

No power to subcooler control transformer.

Check rotation of blower, thermostat heat anticipator set- tings, and temperature rise of unit. Adjust as needed.

Adjust minimum position.

Check economizer operation.

Check all screws around flue outlets and burner com- partment. Tighten as necessary.

Cracked heat exchanger.

Overtired unit --reduce input, change orifices, or adjust gas line or manifold pressure.

Check vent for restriction. Clean as necessary.

Check orifice to burner alignment.

Wait until mandatory one-minute time period has elapsed or cycle power to unit.

Subcooler Service Analysis

REMEDY

Check power source. Ensure all wire connections are tight.

No power from subcooler

control transformer to

1.

Fuse open; check

fuse. Ensure

continuity of wiring.

liquid line three-way valve.

 

2.

Subcooler

control

low-pressure

switch open.

 

 

 

Cycle unit off and allow low-pressure switch

 

 

 

to reset.

Replace

switch

if it will

not close.

 

 

3.

Transformer

bad;

check

transformer.

Liquid line three-way valve

will not operate.

1.

Solenoid

coil

defective;

replace.

 

 

 

2.

Solenoid valve stuck closed; replace.

Subcooler Will Not Deenergize

Liquid line three-way valve will not

close.

Low System Capacity

Low refrigerant charge or frosted

coil.

Valve is stuck open; replace.

1.Check charge amount. See system charging section.

2.Evaporator coil frosted; check and replace subcooler control low-pressure switch if necessary.

5O

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Contents Installation, Start-Up Service Instructions 14-3/4 Accessory CurbRig and Place Unit --Do not diop unit Package no HeightOUTLINEGPUN,T Unit Base Rail DimensionsSpreaderbars Detail a UnitDIM B DIM C Unit Weight STD Unit EconomizerBTD Unit Unit Weight DIM a DIM B DIM C WeightPhysical Data Evaporator FANOUTDOOR-AIR Inlet Screens Unit 48TJ Furnace SectionFreeze Protection Thermostat F Trap Condensate Drain -- See Fig Install Flue Hood and Wind BaffleMake Unit Duct Connections -- Unit InsideLP Gas Conversion Orifice Change -- This unit is factory asOrifice Quantity TBI VO Ltag EGAS Field Control Thermostat Wiring Thermostat AssemblyElectrical Data Panel Make Outdoor-Air Inlet Adjust- mentsSecuring Screws PANInstall All Accessories-- Install all Motormaster I Control InstallationItem Description Motormaster V Control InstallationMotormaster V Control Package Usage 48TJ024,028AdjustFactory-Installed Options OutputsEcono Motor ELDWnti GrinyelApplication Temperature Sensor Enthalpy Outdoor AIR Return33CSENTHSW Differential Enthalpy Control Wiring Outdoor JIN UnitEconoMiSerlVComponent Locations-- End View Optional Economiseriv and ECONOMISER2EconoMi$erlV Wiring Economiseriv Standard Sensors Supply Air Sensor Temperature Resistance ValuesEconoMi$erlV Sensor Usage ECONOMI$ERIV11t,4 SR117 EconoMi$erlV Controller 002 Sensor Maximum Range SettingAOlI so+Nocv To x l---ff+ TR 002 Sensor Standard Settings LPS MOISTUREMI$ERLlsv TranCompressor Rotation Crankcase Heater Size 028 and Units withAirflow Fan Performance --48TJD016 Low Heat UnitsFan Performance --48TJD020 and 024 Low Heat Units Fan Performance 48TJD028 Low Heat Units Fan Performance --48TJF016 High Heat UnitsFan Performance 48TJF020 and 024 High Heat Units Fan Performance --48TJF028 High Heat UnitsFan Rpm at Motor Pulley Settings Accessory/FlOP Static PressureAccessory/FlOP Static Pressure In. wg --48TJ020-028 Air Quantity LimitsOperating Sequence Evaporator-Fan Motor DataEvaporator-Fan Motor Efficiency COOLING. Units with ECONOMISER2, Premier COOLING, Units with ECONOMISER2, PremierOAT SPT HEATING. Unit with ECONOMI$ER2, PremierlinkCoil Maintenance and Cleaning Recommen Typical Gas Heating SectionCondenser and EVAPORATOR-FAN Motor Evaporator Fan Performance AdjustmentLubrication Manufacturer LubricantFixed Flange SINGLE-GROOVE Evaporator Fan Service and ReplacementMotor Section With BeltBelt Tension Adjustment --To adjust belt tension Condenser-Fan AdjustmentProtective Devices Gas Valve AdjustmentDiagnostic IGC Control LEDs-- The IGC bomd Control Circuit, 24-7--This control circuit is pro48TJD016 SeeD o,,-PL1o-12 1011 1Oll IOllAHA BKR W/ATUnit Troubleshooting- Refer to Tables 27-29 Will Not Cooling Service AnalysisCause Remedy Than NormallyProblem Cause Heating Service AnalysisSubcooler Service Analysis MoistureMi$er TM DehumidificationMotor Fault Er LOC.rsOFF ValveDCV EconoMi$erlV Input/Output LogicInputs OutputsIndex Service Training Page Supply Voltage RETURN-AIR TemperatureModel no Serial no Date Compressor Amps Supply FAN Amps Exhaust FAN Amps

48TJ016-028 specifications

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