Hearth and Home Technologies 6000GLX-IPI-S Venting, Maintenance Tasks-Qualified Service Technician

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Venting

Frequency: Seasonally

By: Homeowner

Tools needed: Protective gloves and safety glasses.

Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.

Verify termination cap clearance to subsequent construc- tion (building additions, decks, fences, or sheds). See Section 6.

Inspect for corrosion or separation.

Verify weather stripping, sealing and flashing remains intact.

Inspect draft shield to verify it is not damaged or missing.

B.Maintenance Tasks-Qualified Service Technician

The following tasks must be performed by a qualified ser- vice technician.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, drop cloth and a stable work surface.

Inspect gasket seal and its condition.

Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

Confirm there is no damage to glass or glass frame. Replace as necessary.

Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.

Logs

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves.

Inspect for damaged or missing logs. Replace as neces- sary. Refer to Section 14 for log placement instructions.

Verify correct log placement and no flame impingement causing sooting. Correct as necessary.

Firebox

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint.

Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

• Replace fireplace if firebox has been perforated.

Control Compartment and Firebox Top

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, dust cloths

Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

Remove all foreign objects.

Verify unobstructed air circulation.

Burner Ignition and Operation

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer.

Verify burner is properly secured and aligned with pilot or igniter.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

Replace Glowing embers with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 14 for proper ember placement.

Verify batteries have been removed from battery back- up IPI systems to prevent premature battery failure or leaking.

Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

Inspect for lifting or other flame problems.

Verify air shutter setting is correct. See Section 14 for required air shutter setting. Verify air shutter is clear of dust and debris.

Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing.

Verify manifold and inlet pressures. Adjust regulator as required.

Inspect pilot flame pattern and strength. See Figure 3.1 for proper pilot flame pattern. Clean or replace orifice spud as necessary.

Inspect thermocouple/thermopile or IPI flame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flame sensing rod. Replace pilot as necessary.

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Heat & Glo • 6000GLX-IPI-S/-R, 6000GLX-IPILP-S/-R2101-900 Rev. S • 12/08

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Contents What to do if you smell gas Hot glass will cause burnsCongratulations Homeowner Reference InformationTable of Contents User GuideFinishing Appliance SetupTroubleshooting Reference MaterialsCONDITIONS, Exclusions & Limitation of Liability Limited Lifetime Warranty Listing and Code Approvals Installation of Carbon Monoxide Detectors Requirements for the Commonwealth of MassachusettsYour Fireplace Gas Fireplace SafetyOperating Instructions User Guide Fan Kit optional Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Clear SpaceLighting Instructions IPI Turn off all electric power to the applianceOn position. The ON/OFF switch may Final inspection byFrequently Asked Questions After Fireplace is LitMaintenance and Service Venting Maintenance Tasks-Qualified Service TechnicianGasket Seal and Glass Assembly Inspection LogsIPI Pilot Flame Patterns Getting Started Typical Appliance SystemInspect Appliance and Components Design and Installation ConsiderationsTools and Supplies Needed Any such action may cause a fire hazardFraming and Clearances Selecting Appliance LocationConstructing the Appliance Chase ClearancesCombustible Mantel Legs or Wall Projections Mantel and Wall ProjectionsCombustible Mantels Termination Locations Vent Termination Minimum ClearancesCovered Alcove Applications Vent Table Key Vent Information and DiagramsApproved Pipe Use of ElbowsV1 Minimum H1 + H2 Maximum Vent Diagrams Top Vent Horizontal TerminationV1 Minimum H1 Maximum Top Vent Horizontal Termination Three Elbows Min MaxBreak Here Maximum + V 2 Min Top Vent Vertical TerminationTwo Elbows Top Vent Vertical Termination Three Elbows H1 + H2 V1 + V2 Minimum H1 + H2 MaximumPage H1 Maximum V1 Minimum H2+ H3 H1+ H2+ H3 Max Rear Vent Horizontal Termination Two ElbowsH1 Maximum V1 Minimum H1 + H2 Maximum Rear Vent Vertical Termination One Elbow H1 + H2 Maximum V1 MinimumRear Vent Vertical Termination Three Elbows V1 Minimum H1 + H2 + H3Wall Penetration Framing Vent Clearances and FramingPipe Clearances to Combustibles Combustible Wall PenetrationInstall the Ceiling Firestop Pipe DVP SLPFlat Ceiling Installation Install Attic Insulation ShieldInstalling the Optional Heat-Zone-Gas Kit Vaulted Ceiling InstallationProceed to . C Appliance PreparationChoosing the Top or Rear Vent Installing the Non-combustible Board Rear Vent Securing and Leveling the ApplianceAssemble Vent Sections DVP Pipe Only Installing Vent Pipe DVP and SLP PipeAttach Vent to the Firebox Assembly Assemble Pipe SectionsAssemble Vent Sections SLP Pipe Only Assemble Slip SectionsSecure the Vent Sections Disassemble Vent SectionsInstall Decorative Ceiling Components SLP only Install Metal Roof Flashing Assemble and Install Storm CollarInstall RF4-8 SLP-FSHeat Shield Requirements for Horizontal Termination Install Vertical Termination CapInstall Decorative Wall Components SLP only Refer to of this manual Install Horizontal Termination Cap DVP and SLP PipeAnsi Z223.1 and CAN/CGA-B149 installation codes Gas Pressure Gas InformationFuel Conversion Gas ConnectionOptional Accessories Requirements Wiring RequirementsIntellifire Ignition System Wiring Electrical InformationElectrical Service and Repair Intellifire Pilot Ignition IPI Wiring DiagramJunction Box Installation Wall Switch Installation for Fan OptionalFinishing Facing MaterialDoors Finish Door FIT Material See Maximum ThicknessAppliance Setup Ember Placement Placement of EmbersLog Assembly LOGS-6000GLX LOGS-6000GLXLP Install the Log Assembly11 Front View 17 Front View Air Shutter Setting Install the MeshInstall Trim and/or Surround Air Shutter SettingsIntellifire Ignition System TroubleshootingSymptom Possible Cause Corrective Action Ues to spark, and main Location Inches Millimeters Appliance Dimension DiagramReference Materials Vent Components Diagrams DVP vent componentsHorizontal Termination Cap DVP vent components302 mm 787 mm 13-1/4 367 mm 24-5/8 625 mm 27-1/2 127 mmRoof Flashing Multi-pak 13-3/4 11-7/8 349 mm 13-3/4 13-7/8 352 mm 349 mmDVP-TVHW DVP-HRC-SS DVP-HRC-ZC-SS Horizontal Termination CAP Elbow 165 mm165 mm 222 mm 235 mm 152 mm 168 mm 251 mmCathedral Ceiling Vertical Snorkel Support Box-BlackBlack Termination CapLog Set Assembly Service PartsAt Depot Service Parts ListStocked 6000GLX-IPI-R,-S 6000GLX-IPI-R,S Contact Information