Hearth and Home Technologies CASTILE-CSB 10Maintaining & Servicing Your Appliance, Frequency

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Castile Pellet Stove

10Maintaining & Servicing Your Appliance

C. General Maintenance

A. Proper Shutdown Procedure

CAUTION

Shock and Smoke Hazard

Turn down thermostat, let appliance completely cool and exhaust blower must be off. Now you can unplug appliance before servicing.

Smoke spillage into room can occur if appliance is not cool before unplugging.

Risk of shock if appliance not unplugged before servicing appliance.

1.Types of Fuel

Depending on the type of fuel you are burning will dictate how often you have to clean your firepot.

If the fuel you are burning has a high dirt or ash content or you are burning shelled field corn, it may be necessary to clean the firepot more than once a day.

Dirty fuel will cause clinkers to form in the firepot. A clinker is formed when dirt, ash or a non-burnable substance is heated to 2000°F (1093°C) and becomes glass-like. See “C” page 31 in this section for more details on fuels with high ash content.

.

Clinker

Figure 27.1 - Clinker

B. Quick Reference Maintenance Chart

Cleaning or Inspection

Ash Pan

Ash Removal from Firebox

Beneath Heat Exchanger Blower, Combustion (Exhaust)

Frequency

Every 5 bags of fuel

More frequently depending on the fuel type or ash build-up

Every 1 ton of fuel

More frequently depending on the fuel type

OR

OR

OR

OR

Daily Weekly Monthly Yearly

X

X

X

X

Blower, Convection

More frequently depending on the fuel type

OR

X

Door Latch Inspection Exhaust Path

Prior to heating season

More frequently depending on ash build-up

OR

OR

X

X

Firebox - Prepare for Non-Burn Season

At end of heating season

OR

 

 

 

X

Firepot - Burning pellets

Every 3 bags

OR

X

 

 

 

Firepot - Burning Corn

Every 1 bag

OR

X

 

 

 

Glass

When clear view of firepot

OR

 

X

 

 

 

becomes obscure

 

 

 

 

 

Heat Exchanger & Drop Tube

Every 1 ton of fuel

OR

 

 

X

 

Hopper

Every 1 ton of fuel or when

OR

 

 

X

 

 

changing fuel types

 

 

 

 

 

Top Vent Adapter

More frequently depending on

OR

 

 

 

X

 

the fuel type or ash build-up

 

 

 

 

 

Venting System

More frequently depending on

OR

 

 

 

X

 

the fuel type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

September 1, 2008

250-6422E

 

 

 

 

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Image 27 Contents
Castile Pellet Stove Location Back side of left side panel Castile Pellet StoveTable of Contents Listing and Code Approvals Appliance Location Design, Installation & Location ConsiderationsFire Safety Getting StartedCastile Pellet Stove Tools And Supplies Needed Inspect Appliance & Components and Pre-Use Check ListFire Risk Appliance Dimensions 3Dimensions and ClearancesCastile Pellet Stove Clearances to Combustibles UL and ULC Exception for Horizontal Installations Castile Pellet Stove Hearth Pad Requirements UL and ULCHearth Pad Requirements 4Vent Information Chimney and Exhaust ConnectionVenting Termination Requirements See Figure Pipe Selection ChartCastile Pellet Stove Equivalent Feet of Pipe Example of 3 Elbow-Rear Vent Termination CalculatonAlcove 5Venting SystemsStraight Out DegreeCastile Pellet Stove Through The Wall Through The Wall & Vertical Castile Pellet Stove VerticalAlternate Masonry Castile Pellet Stove Masonry6Mobile Home Outside Air Kit Instructions 7Appliance Set-UpCastile Pellet Stove Leg Leveling System Top Vent Adapter InstallationRear Vent and Rear Vent to Top Vent Adapter Installation Installing the Top Vent AdapterOptional TOP LOG Castile Pellet Stove Thermostat Installation Fuel Size And Material General Operating Information 8Operating InstructionsStarting Your First Fire Fire CharacteristicsFeed Rate Adjustment Instructions Castile Pellet Stove Before Your First Fire Castile Pellet Stove Iginition Cycles Frequently Asked QuestionsTroubleshooting SymptionPossible Cause Corrective Action Page Symptoms Possible Cause Corrective Action Daily Weekly Monthly Yearly Quick Reference Maintenance Chart10Maintaining & Servicing Your Appliance FrequencyAsh Removal from Firebox Cleaning Firepot with Cleaning Rod & Firepot ScraperCleaning Ash Pan Cleaning Heat Exchanger Chambers & Drop TubeCleaning the Glass Cleaning Beneath Heat ExchangerCleaning the Exhaust Path Cleaning the HopperPreparing Firebox for Non-Burn Season Frequency Yearly Cleaning Convection Blower Requires No LubricationCleaning Exhaust Blower Requires No Lubrication Cleaning the Top Vent AdapterConvection Blower Replacement Castile Pellet Stove High Ash Fuel Content MaintenanceRemove 6 screws Combustion Blower Combustion Blower ReplacementIgniter Replacement Glass Replacement Component Function Snap Disc #2 Fuel Delivery Interrupt 250F Vacuum SwitchWiring Harness See .1 below Snap Disc #1 Convection Blower 110FCastile Pellet Stove Component Locations Description Part Number Castile Pellet Stove Exploded ViewsPart Description Service Parts Castile Pellet Stove Service Parts and AccessoriesCastile Pellet Stove Appliances AccessoriesDate of Service Performed By Description of Service Castile Pellet Stove Service and Maintenance LogCastile Pellet Stove Service and Maintenance Log Cont’d Castile Pellet Stove Homeowner’s Notes EPA Castile Pellet Stove Warranty PolicyHearth & Home Technologies Limited Warranty Cont’d Telephone T O T O