Hearth and Home Technologies CASTILE-PMH1 Cleaning Beneath Heat Exchanger, Cleaning the Hopper

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R

Castile Pellet Stove

Heat Exchanger Tubes

Cleaning Rods

Figure 29.1

8.Cleaning Beneath Heat Exchanger

•Frequency: Monthly or after burning 1 ton of fuel

•By: Homeowner

a.Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off

b.A more thorough cleaning is needed to remove the excess ash that is left behind from the use of the cleaning rods for the heat exchanger tubes.

c.The ash will be resting on the back of the baffle. This will require removing the cast baffle. Please refer to page 33 for a detailed explanation of remov- ing the baffle.

NOTE: There are heavy duty vacuum cleaners specifically designed for solid fuel appliance cleaning.

9.Cleaning the Exhaust Path

•Frequency: Yearly or more frequently depending on ash build-up.

•By: Homeowner

a.Appliance must be completely cool.

b.Open cast hinge face. Remove right brick and thoroughly vacuum the area and continue throughout the rest of the firebox.

c.Replace right brick and close cast hinge face.

10.Cleaning the Hopper

•Frequency: Monthly or after burning 1 ton of fuel

•By: Homeowner

After burning approximately 1 ton of fuel you will need to clean the hopper to prevent sawdust build-up.

A combination of sawdust and pellets on the auger reduces the amount of fuel supply to the firepot. This can result in nuisance shutdowns and mis-starts.

a.The appliance must be in complete shutdown. Allow the appliance to completely cool down.

b.Empty the hopper of any remaining pellets.

c.Vacuum the hopper and feed tube.

11.Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System.

•Frequency: Yearly or more frequently depending on ash build-up.

•By: Qualified Service Technician/Homeowner

Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off.

The products of combustion will contain small particles of fly ash. The fly ash will collect in the exhaust venting system and restrict the flow of the flue gases.

At start-up if there is incomplete combustion, or if there is a shutdown or incorrect operation of the appliance it will lead to some soot formation. This will collect in the exhaust vent- ing system.

The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections. Ash will build up more quickly in the horizontal sections.

12.Cleaning the Glass

•Frequency: When clear view of the firepot becomes obscure

•By: Homeowner

a.Appliance must be completely cool before cleaning glass.

b.Use a damp paper towel or any non-abrasive glass cleaner. Wipe off with dry towel.

CAUTION

Handle glass assembly with care.

When cleaning glass:

•Avoid striking, scratching or slamming glass.

•Do NOT clean glass when hot.

•Do NOT use abrasive cleaners.

•Use a hard water deposit glass cleaner on white film.

•Refer to maintenance instructions.

WARNING

Handle glass with care.

•Inspect the gasket to ensure it is undamaged.

•Do NOT strike, slam or scratch glass.

•Do NOT operate appliance with glass assembly removed.

•Do NOT operate with glass cracked, broken or scratched.

September 1, 2008

250-6422E

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Contents Castile Pellet Stove Location Back side of left side panel Castile Pellet StoveTable of Contents Listing and Code Approvals Fire Safety Design, Installation & Location ConsiderationsGetting Started Appliance LocationFire Risk Castile Pellet Stove Tools And Supplies NeededInspect Appliance & Components and Pre-Use Check List Appliance Dimensions 3Dimensions and ClearancesCastile Pellet Stove Clearances to Combustibles UL and ULC Hearth Pad Requirements Exception for Horizontal InstallationsCastile Pellet Stove Hearth Pad Requirements UL and ULC Venting Termination Requirements 4Vent InformationChimney and Exhaust Connection Castile Pellet Stove Equivalent Feet of Pipe Pipe Selection ChartExample of 3 Elbow-Rear Vent Termination Calculaton See FigureAlcove 5Venting SystemsCastile Pellet Stove Through The Wall Straight OutDegree Through The Wall & Vertical Castile Pellet Stove VerticalAlternate Masonry Castile Pellet Stove Masonry6Mobile Home Outside Air Kit Instructions 7Appliance Set-UpRear Vent and Rear Vent to Top Vent Adapter Installation Top Vent Adapter InstallationInstalling the Top Vent Adapter Castile Pellet Stove Leg Leveling SystemOptional TOP LOG Castile Pellet Stove Thermostat Installation Fuel Size And Material General Operating Information 8Operating InstructionsFeed Rate Adjustment Instructions Fire CharacteristicsCastile Pellet Stove Before Your First Fire Starting Your First FireCastile Pellet Stove Iginition Cycles Frequently Asked QuestionsPossible Cause Corrective Action TroubleshootingSymption Page Symptoms Possible Cause Corrective Action 10Maintaining & Servicing Your Appliance Quick Reference Maintenance ChartFrequency Daily Weekly Monthly YearlyCleaning Ash Pan Cleaning Firepot with Cleaning Rod & Firepot ScraperCleaning Heat Exchanger Chambers & Drop Tube Ash Removal from FireboxCleaning the Exhaust Path Cleaning Beneath Heat ExchangerCleaning the Hopper Cleaning the GlassCleaning Exhaust Blower Requires No Lubrication Cleaning Convection Blower Requires No LubricationCleaning the Top Vent Adapter Preparing Firebox for Non-Burn Season Frequency YearlyConvection Blower Replacement Castile Pellet Stove High Ash Fuel Content MaintenanceRemove 6 screws Combustion Blower Combustion Blower ReplacementIgniter Replacement Glass Replacement Component Function Wiring Harness See .1 below Vacuum SwitchSnap Disc #1 Convection Blower 110F Snap Disc #2 Fuel Delivery Interrupt 250FCastile Pellet Stove Component Locations Description Part Number Castile Pellet Stove Exploded ViewsPart Description Service Parts Castile Pellet Stove Service Parts and AccessoriesCastile Pellet Stove Appliances AccessoriesDate of Service Performed By Description of Service Castile Pellet Stove Service and Maintenance LogCastile Pellet Stove Service and Maintenance Log Cont’d Castile Pellet Stove Homeowner’s Notes EPA Castile Pellet Stove Warranty PolicyHearth & Home Technologies Limited Warranty Cont’d Telephone T O T O

CASTILE-PMH1, CASTILE-CSB, CASTILE-MBK1, CASTILE-CWL specifications

Hearth and Home Technologies is renowned for its innovative and efficient heating solutions, among which the CASTILE line of products stands out. The CASTILE-CWL, CASTILE-MBK1, CASTILE-CSB, and CASTILE-PMH1 represent a blend of tradition and modern technology, designed to enhance home comfort while prioritizing energy efficiency and ease of use.

The CASTILE-CWL is a versatile unit featuring a sleek design that fits effortlessly into various decors. It incorporates an advanced combustion system that promotes cleaner burning, reducing emissions while delivering robust heat output. Its large hopper capacity minimizes the frequency of refueling, making it ideal for continuous heating. Additionally, the intuitive control panel offers user-friendly operation, allowing homeowners to set their ideal temperature easily.

Next, the CASTILE-MBK1 model boasts a unique design compatible with many different settings. It features enhanced insulation that ensures maximum heat retention and minimizes heat loss. The automatic ignition and advanced safety features ensure that use is not only efficient but also worry-free. Moreover, this model includes a programmable thermostat, giving users the ability to set heating schedules according to their preferences.

The CASTILE-CSB is particularly notable for its integration of modern technology with traditional aesthetics. Its compact design doesn’t skimp on performance, and its high-efficiency rating translates to lower energy bills. With features like a quiet operation system and a digital display for monitoring, the CASTILE-CSB is perfect for homes of any size. The model also offers customizable options for different finishes, allowing homeowners to match their heating source with their interior design.

Finally, the CASTILE-PMH1 rounds out this impressive lineup. This model is designed for reliable performance, providing consistent warmth with its state-of-the-art heat exchanger technology. The chimney venting system enables optimal heat distribution throughout the home while maintaining safety standards. Additionally, it includes features such as an easy-clean design and multiple heat settings, allowing users to tailor their heating experience.

In summary, Hearth and Home Technologies’ CASTILE product line offers an impressive combination of style, efficiency, and advanced features. Each model caters to specific needs while upholding the brand's commitment to quality and innovation, ensuring homeowners can enjoy a warm and inviting living environment.
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