Hearth and Home Technologies CASTILE-PMH1, CASTILE-MBK1, CASTILE-CWL 8Operating Instructions

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Castile Pellet Stove

8Operating Instructions

A. Fuel Size And Material

B. General Operating Information

1. Wood Pellets

Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Minerals and other noncombustible materials such as sand will turn into a hard, glass-like substance called a clinker when heated to the extreme temperatures our firepot reaches. This is what forms clinkers in the bottom of the firepot. Trees from different areas will vary in mineral content. That is why some fuels produce more clinkers than others. Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and should be no more than 1-1/2 inches (38mm) in length. Pellet lengths may even vary by lot from the same manufacturer which is why the feed rate may need to be adjusted occasionally. If you

burn pellets longer than 1-1/2 inches (38mm) you may have an inconsistent fuel feed rate and/or missed ignitions.

Pellet fuel quality can greatly fluctuate. We recommend using premium grade fuel with ash content less than 1%. Even in some fuel labeled “premium” ash content can vary from bag to bag and possibly exceed 1%. High ash fuel, or lack of maintenance, can cause the firepot to fill up and thus create a potential for smoking, sooting and possible hopper fires.

1. Thermostat Calls For Heat

The appliance is like most modern furnaces; when the thermostat calls for heat, your appliance will automatically light and deliver heat. When the room is up to temperature and the thermostat is satisfied, the red call light will go off and the appliance will shut down.

2. Heat Output Controls

This appliance is equipped with a heat output control switch that has three settings or burn rates; low, medium and high. The appliance will turn on and off as the thermostat demands. When the thermostat calls for heat, the appliance will start up at the burn rate for which it is set. If the appliance is set at one of the lower settings, it will run quieter but take longer to heat up an area than if it were set at a higher burn rate. Regardless of the burn rate, when the area is warm enough to satisfy the thermostat, the appliance will shut off.

Heat Output Switch

Always burn dry fuel. Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.

We recommend that you buy fuel in multi-ton lots whenever possible. Buying large quantities of fuel at once will greatly reduce the number of times the feed adjustments will need to be made. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction.

WARNING

Reset Button

High

Med

Low

Reset

Button

Fire and Smoke Risk.

•High ash fuels or lack of maintenance can cause firepot to overfill. Follow proper shutdown procedure if ash buildup exceeds haf way point in firepot.

•Failure to do so could result in smoking, sooting and possible hopper fires.

2.Shelled Field Corn

Extensive factory and field testing has demonstrated shelled field corn to be an efficient and very economical fuel. We recommend the use of a 50-50 blend of corn and wood pellets. The only change in operation is that the feed rate may require a slight adjustment. The BTU output of the appliance varies slightly compared to pellets, depending on the quality of the corn used. In cases where it is acceptable for the appliance to run full time, 100% corn will work after the fire has been started using wood pellets.

Figure 21.1

WARNING

Fire Hazard.

Keep combustible materials, gasoline and other flammable vapors and liquids clear of appliance.

•Do NOT store flammable materials in the appliance’s vicinity.

•Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fluid or similar liquids to start or “freshen up” a fire in this heater.

•Keep all such liquids well away from the heater while it is in use.

•Combustible materials may ignite.

September 1, 2008

250-6422E

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Contents Castile Pellet Stove Location Back side of left side panel Castile Pellet StoveTable of Contents Listing and Code Approvals Fire Safety Design, Installation & Location ConsiderationsGetting Started Appliance LocationCastile Pellet Stove Tools And Supplies Needed Inspect Appliance & Components and Pre-Use Check ListFire Risk Appliance Dimensions 3Dimensions and ClearancesCastile Pellet Stove Clearances to Combustibles UL and ULC Exception for Horizontal Installations Castile Pellet Stove Hearth Pad Requirements UL and ULCHearth Pad Requirements 4Vent Information Chimney and Exhaust ConnectionVenting Termination Requirements Castile Pellet Stove Equivalent Feet of Pipe Pipe Selection ChartExample of 3 Elbow-Rear Vent Termination Calculaton See FigureAlcove 5Venting SystemsStraight Out DegreeCastile Pellet Stove Through The Wall Through The Wall & Vertical Castile Pellet Stove VerticalAlternate Masonry Castile Pellet Stove Masonry6Mobile Home Outside Air Kit Instructions 7Appliance Set-UpRear Vent and Rear Vent to Top Vent Adapter Installation Top Vent Adapter InstallationInstalling the Top Vent Adapter Castile Pellet Stove Leg Leveling SystemOptional TOP LOG Castile Pellet Stove Thermostat Installation Fuel Size And Material General Operating Information 8Operating InstructionsFeed Rate Adjustment Instructions Fire CharacteristicsCastile Pellet Stove Before Your First Fire Starting Your First FireCastile Pellet Stove Iginition Cycles Frequently Asked QuestionsTroubleshooting SymptionPossible Cause Corrective Action Page Symptoms Possible Cause Corrective Action 10Maintaining & Servicing Your Appliance Quick Reference Maintenance ChartFrequency Daily Weekly Monthly YearlyCleaning Ash Pan Cleaning Firepot with Cleaning Rod & Firepot ScraperCleaning Heat Exchanger Chambers & Drop Tube Ash Removal from FireboxCleaning the Exhaust Path Cleaning Beneath Heat ExchangerCleaning the Hopper Cleaning the GlassCleaning Exhaust Blower Requires No Lubrication Cleaning Convection Blower Requires No LubricationCleaning the Top Vent Adapter Preparing Firebox for Non-Burn Season Frequency YearlyConvection Blower Replacement Castile Pellet Stove High Ash Fuel Content MaintenanceRemove 6 screws Combustion Blower Combustion Blower ReplacementIgniter Replacement Glass Replacement Component Function Wiring Harness See .1 below Vacuum SwitchSnap Disc #1 Convection Blower 110F Snap Disc #2 Fuel Delivery Interrupt 250FCastile Pellet Stove Component Locations Description Part Number Castile Pellet Stove Exploded ViewsPart Description Service Parts Castile Pellet Stove Service Parts and AccessoriesCastile Pellet Stove Appliances AccessoriesDate of Service Performed By Description of Service Castile Pellet Stove Service and Maintenance LogCastile Pellet Stove Service and Maintenance Log Cont’d Castile Pellet Stove Homeowner’s Notes EPA Castile Pellet Stove Warranty PolicyHearth & Home Technologies Limited Warranty Cont’d Telephone T O T O

CASTILE-PMH1, CASTILE-CSB, CASTILE-MBK1, CASTILE-CWL specifications

Hearth and Home Technologies is renowned for its innovative and efficient heating solutions, among which the CASTILE line of products stands out. The CASTILE-CWL, CASTILE-MBK1, CASTILE-CSB, and CASTILE-PMH1 represent a blend of tradition and modern technology, designed to enhance home comfort while prioritizing energy efficiency and ease of use.

The CASTILE-CWL is a versatile unit featuring a sleek design that fits effortlessly into various decors. It incorporates an advanced combustion system that promotes cleaner burning, reducing emissions while delivering robust heat output. Its large hopper capacity minimizes the frequency of refueling, making it ideal for continuous heating. Additionally, the intuitive control panel offers user-friendly operation, allowing homeowners to set their ideal temperature easily.

Next, the CASTILE-MBK1 model boasts a unique design compatible with many different settings. It features enhanced insulation that ensures maximum heat retention and minimizes heat loss. The automatic ignition and advanced safety features ensure that use is not only efficient but also worry-free. Moreover, this model includes a programmable thermostat, giving users the ability to set heating schedules according to their preferences.

The CASTILE-CSB is particularly notable for its integration of modern technology with traditional aesthetics. Its compact design doesn’t skimp on performance, and its high-efficiency rating translates to lower energy bills. With features like a quiet operation system and a digital display for monitoring, the CASTILE-CSB is perfect for homes of any size. The model also offers customizable options for different finishes, allowing homeowners to match their heating source with their interior design.

Finally, the CASTILE-PMH1 rounds out this impressive lineup. This model is designed for reliable performance, providing consistent warmth with its state-of-the-art heat exchanger technology. The chimney venting system enables optimal heat distribution throughout the home while maintaining safety standards. Additionally, it includes features such as an easy-clean design and multiple heat settings, allowing users to tailor their heating experience.

In summary, Hearth and Home Technologies’ CASTILE product line offers an impressive combination of style, efficiency, and advanced features. Each model caters to specific needs while upholding the brand's commitment to quality and innovation, ensuring homeowners can enjoy a warm and inviting living environment.
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