Hearth and Home Technologies CASTINS-CSB, CASTINS-CWL, 810-02901 (MBK) Component Function

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R

Castile Pellet Insert

 

 

Reference Materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When describing the location of a component

 

Component Function

 

 

 

part it is always AS YOU FACE THE FRONT

 

 

 

 

OF THE APPLIANCE.

 

A.11

 

￿

 

 

1. Control Box

 

 

 

 

 

 

 

 

Heat Exchangers

a. The control box is located on lower right side of

7.

The heat exchangers transfer heat from the exhaust system

appliance, behind cast side on top of the junction

into convection air. There are 2 clean out rods located under

box.

 

 

 

 

 

 

the heat exchangers.

b. There is a

light located inside of the control box. The

8.

Heat Output Switch

internal light will turn green when the appliance has

reached a temperature of 200οF (93°C) in the firepot.

The heat output switch is located on the lower right side of

and will turn red when it reaches 600oF (315°C).

firebox, behind the right face above the reset button. The

c. There is also an internal blue light located in the upper

function of the heat output switch is to regulate the burn rates;

low, medium and high settings.

left corner of the control box. When you plug in the

 

 

 

 

appliance the blue light will automatically start blinking

9.

Igniter

6 blinks every 10 seconds for 60 seconds and then will

The igniter is mounted on the base of the firepot. Combustion

stop.

air travels over the red hot igniter creating super heated air

 

 

that ignites the pellets.

NOTE:

Do NOT open the control box. This will void the warranty. If you need to plug in or remove the control box you must first unplug the appliance.

2.Convection Blower

The convection blower is mounted at the bottom rear of the appliance. There are 2 impellers, one on each side of the motor. The convection blower pushes heated air through the heat exchange system into the room.

3.Exhaust Blower

The exhaust blower is mounted on the right side of the appliance behind the right cast side. The exhaust blower is designed to pull the exhaust from the appliance and push it out through the venting system.

4.Feed System

The feed system is located on the right side and can be removed as an entire assembly. The assembly includes the feed motor, mounting bracket, bearing and feed spring (auger). The hollow feed spring (auger) pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the firepot.

5.Firepot

The firepot is made of high quality ductile iron and has a cleaning pull-out rod. The floor of the firepot opens for cleaning when you pull out the rod. Be sure that the floor returns to a completely closed position or your appliance will not operate properly.

6.Fuse

The fuse is located on the right side behind the control box. The fuse will blow should a short occur and shut off power to the appliance.

10.Junction Box And Wiring Harness

The junction box is located behind right cast side of the appliance. The junction box and wiring harness are replaced as one component.

11.Power Supply

The power outlet is located behind the right cast side of the appliance behind the thermostat block on the junction box. Check the wall receptacle for 120 volt, 60 Hz (standard current). Make sure the outlet is grounded and has the correct polarity. A good surge protector is recommended. When operating with a generator you need at least 600 watts of power, or with an inverter at least 800 watts of power available for the appliance during the start cycle.

12.Red Call Light

The red call light is located behind the fuse behind the right cast side. The function of the red call light is to indicate that the thermostat is calling for heat.

13.Reset Button

The reset button is located on the lower right side of firebox behind right face and below the heat output control switch. The function of the switch is to momentarily open the thermostat circuit, which restarts the system.

14.Thermocouple

The thermocouple is located on top of the firepot inside the thermocouple cover (ceramic protection tube). The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights have been obtained.

15.Thermostat

The appliance is designed to run on a 12 volt AC thermostat. The heat anticipator, if present, should be set on the lowest setting available.

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September 1, 2008

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Contents Castile Pellet Insert 810-02901 MBK 810-03201 PMHCastile Pellet Insert Location Inside hopper on the topTable of Contents Listing and Code Approvals Appliance Certification BTU & Efficiency SpecificationsMobile Home Approved Glass SpecificationsDesign, Installation & Location Considerations Fire SafetyGetting Started Appliance LocationCastile Pellet Insert Tools And Supplies Needed Inspect Appliance & Components and Pre-Use Check List3Dimensions and Clearances Appliance DimensionsCastile Pellet Insert Clearance To Combustibles, UL and ULC 0mm Clearance To Exposed Section And Face TrimShown Optional Outside Air Inches MillimetersCastile Pellet Insert Masonry and Zero Clearance Fireplaces Floor ProtectionMinimum Opening for Masonry and Zero Clearance Fireplaces Location Inches MillimetersStarter hole Mark area of floor to cut 4Vent Information Chimney and Exhaust ConnectionVenting Termination Requirements Pipe Selection Chart Castile Pellet Insert Equivalent Feet of PipeExample of 3 Elbow-Rear Vent Termination Calculation 5Venting Systems Castile Pellet Insert Full Reline With Outside Air Mobile Home Installation 6Mobile HomeTop Vent Installation Rear Vent Installation7Appliance Set-Up Reversible Top or Rear Flue Adapter Leveling SystemAssembled View ItemDescriptionBase Plate Only Installation Castile Pellet Insert Zero Clearance Trim Support Cont’dKit Includes See Piece. FigurePanel Set And Cast Trim Set Panel & Trim Set, EconoFour Piece Log Set Installation Top Log InstallationCastile Pellet Insert Thermostat Installation Operating Instructions Fuel Size And MaterialGeneral Operating Information Feed Rate Adjustment Fire CharacteristicsCastile Pellet Insert Before Your First Fire Starting Your First FireFrequently Asked Questions Castile Pellet Insert Iginition CyclesTroubleshooting SymptomPossible Cause Corrective Action Page Symptom Possible Cause Corrective Action Quick Reference Maintenance Chart Cleaning or Inspection10Maintaining & Servicing Your Appliance Frequency Daily Weekly Monthly YearlyRemove Cast Sides for Cleaning & Maintenance Cleaning Firepot with Cleaning Rod & Firepot ScraperAsh Removal from Firebox See Disposal of AshesCleaning Heat Exchanger Chambers & Drop Tube Cleaning Beneath Heat ExchangerCleaning the Exhaust Path Cleaning the Hopper Cleaning Convection Blower Requires No LubricationCleaning the Glass Cleaning Exhaust Blower Requires No LubricationHigh Ash Fuel Content Maintenance Door Gasket InspectionPreparing Firebox for Non-Burn Season Frequency Yearly Igniter Replacement Baffle & Brick Set Removal 35.1Re-installing Baffle & Brick Set Cont’d Component Function Vacuum Switch Wiring Harness See .1 belowSnap Disc #1 Convection Blower 110F Snap Disc #2 Fuel Delivery Interrupt 250FCleaning Rods & Heat Exchanger Tubes Castile Pellet Insert Component LocationsCastile Pellet Insert Exploded Views Glass Size 11-5/8 wide x 17-1/4 highDescription Castile Pellet Insert Service Parts and Accessories Item # Part Description, Alphabetical Order Part NumberItem No Accessories, Alphabetical Order Item No ApplianceItem # Part Description, Alphabetical Order Castile Pellet Insert Service And Maintenance Log Date of Service Performed By Description of ServiceCastile Pellet Insert Service And Maintenance Log Cont’d Castile Pellet Insert Homeowner’s Notes Castile Pellet Insert Warranty Policy CONDITIONS, Exclusions & Limitation of LiabilityHearth & Home Technologies Limited Warranty Cont’d Castile Pellet Insert Telephone

CASTINS-CWL, CASTINS-CSB, 810-03201 (PMH), 810-02901 (MBK) specifications

Hearth and Home Technologies has made a significant mark in the hearth and home industry with a variety of innovative products, including models like the 810-02901 (MBK), 810-03201 (PMH), CASTINS-CSB, and CASTINS-CWL. These models reflect state-of-the-art design and engineering, ensuring comfort and efficiency in residential heating solutions.

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