State Industries SUF-130- 300/400/500 instruction manual Table Of Contents

Page 2

Table Of Contents

Safe Installation, Use and Service

3

General Safety Information

4

Precautions

4

Introduction

6

Qualifications

6

iCOMM™ & BACnet Compatible

6

Preparing For The Installation

6

Features And Components

7

Basic Operation

7

Top View

8

Side Views

9

Installation Considerations

10

Rough In Dimensions

10

Recovery Capacities

10

Locating The Water Heater

11

Clearance To Combustible Materials

11

Service Clearance

11

Insulation Blankets

12

Installation Requirements

13

Gas Pressure Requirements

13

Supply Gas Line

13

Supply Gas Regulator

13

Power Supply

13

Mixing Valves

14

Dishwashing Machines

14

Closed Water Systems

14

Thermal Expansion

14

Temperature-Pressure Relief Valve

15

Condensate Drain

16

Air Requirements

17

Commonwealth of Massachusetts

20

Venting Installation

21

General Venting Information

21

Category IV Appliance

21

Power Vent Configuration

21

Direct Vent Configuration

21

General Venting Instructions

21

Venting Requirements

22

Maximum Equivalent Lengths

22

Minimum Equivalent Lengths

22

Maximum Number Of Elbows

22

Venting Installation Sequence

23

Power Vent Installation

23

Direct Vent Installation

23

Vertical Termination Installation

24

Sidewall Termination Installation

26

Concentric Termination Installation

27

Multiple Concentric Termination Clearances

30

Multiple Concentric Termination Arrangements

31

Venting Arrangements

32

Termination Clearances Sidewall Power Vent

34

Termination Clearances Sidewall Direct Vent

35

Water Heater Installation

36

Condensate Drain Installation

36

Supply Gas Line Installation

37

Supply Gas Regulator Installation

38

Electrical Wiring

39

Power Supply Connections

39

Enable/Disable Circuit

39

Water Line Connections

40

T&P Valve Discharge Pipe

40

Temperature Regulation

41

High Temperature Limit Control (ECO)

41

Thermostat Control

41

Control System Operation

42

Control System Navigation

42

The Desktop Screen

42

Status Icons

43

User Settings & Control System Menus

45

Temperatures Menu

45

Heater Status Menu

46

Display Settings

47

Heater Information

47

Current Fault

48

Fault History

48

Fault Occurrence

48

Restore Factory Defaults

48

Service Contact Information

49

Start Up

50

Initial Start Up

50

Supply Gas Pressure Adjustment

51

Manifold Gas Pressure Adjustment

51

Checking The Firing Rate

52

High Altitude Installations

52

Lighting The Water Heater

53

Lighting & Operation Label

53

Troubleshooting

54

Installation Checklist

54

Sequence Of Operation

54

Sequence Of Operation Flow Chart

55

Operational Problems

56

Rough Starting, Rough Operation

56

Momentary Ignition

56

Not Enough Or No Hot Water

56

Fault And Alert Conditions

57

Fault Conditions

57

Alert Conditions

57

Resetting Control System Lock Outs

57

Diagnostic Checks

57

Fault And Alert Messages

58

Maintenance

60

Maintenance Schedule

60

Diagrams

63

CCB - Central Control Board Layout

63

SUF 130 300 Wiring Diagram

64

SUF 130 400, 500 Wiring Diagram

65

Circulation Pump Wiring Diagrams

66

Water Piping Diagrams

67

Limited Warranty

74

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Contents Commercial gas water heaters Table Of Contents Optional Safe Installation, Use and ServiceANSI/NSF-5 Hydrogen Gas Flammable General Safety InformationPrecautions Overheated water can cause water tank explosionInstalling, using or servicing Water heater Fire and Explosion HazardAbbreviations Used Preparing For The InstallationIntroduction QualificationsFeatures And Components Basic OperationTop View Components Water Heater’s 120 VAC on/off switchTop View Side Views Recovery Capacities Installation ConsiderationsRough In Dimensions Gas Line Connection SizeClearance To Combustible Materials Service ClearanceLocating The Water Heater Intake Air and Vent Pipe ClearancesHard Water Extended Vent TerminationsOptional Concentric Terminations Circulation PumpsGas Pressure Requirements Installation RequirementsPower Supply Supply Gas LineClosed Water Systems Mixing ValvesDishwashing Machines Thermal ExpansionTemperature-Pressure Relief Valve Valve Discharge Pipe RequirementsContaminated Air Condensate DrainCombustible Material Storage Condensate Drain Water TrapConfined Space Air RequirementsUnconfined Space Outdoor Air Through One Opening Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionGeneral Venting Instructions Venting InstallationGeneral Venting Information Venting Requirements Direct Vent Installation Venting Installation SequencePower Vent Installation Vertical Termination Installation 3 ReducerVertical Termination Direct Vent Sidewall Termination Installation Concentric Termination Installation Inch Concentric Termination Flat Roof ClearanceInch Concentric Termination Installation Inch Concentric Termination KITInch Concentric Termination Sidewall Installation Four Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Eight Concentric TerminationsEight Concentric Terminations Multiple Concentric Termination ArrangementsTwo Concentric Terminations Direct Vent Horizontal Power Vent HorizontalVenting Arrangements Direct Vent Horizontal Concentric Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Vent Vertical Intake Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentInstallation Notes Water Heater InstallationCondensate Drain Installation Installation InstructionsSupply Gas Line Sizing U. S. Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing Metric UnitsGas Line Connection Supply Gas Regulator InstallationGas Line Leak Testing Enable/Disable Circuit Electrical WiringPower Supply Connections Connecting An External Supervisory ControlValve Discharge Pipe Water Piping DiagramsWater Line Connections Thermometers not SuppliedHigh Temperature Applications Temperature RegulationHigh Temperature Limit Control ECO Thermostat ControlControl System Navigation Control System OperationOverview User Input ButtonsStatus Icons Icon DescriptionControl System Menus Operating StatesState Description Menu DescriptionBack Help User Settings & Control System MenusUpdate Cancel Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayECO Back AdvancedView Back Help YESSelect Back Help UpdateService Contact Information NameInitial Start Up Start UpPrior to Start up Manifold Gas Pressure Adjustment Supply Gas Pressure AdjustmentMultiple Appliance Installations 1050 = 300,000 Btu/hr 87.9 kW High Altitude InstallationsChecking The Firing Rate To Turn Off GasHoneywell Lighting The Water HeaterLighting & Operation Label Sequence Of Operation TroubleshootingInstallation Checklist Pre-Purge cycle Sequence Of Operation Flow ChartClosed by control system Fault Msg is displayed Water is heated to VAC Gas ValveRough Starting, Rough Operation Operational ProblemsInstallation Errors Momentary IgnitionFault And Alert Conditions Fault And Alert Messages Possible Causes Check/Repair Displayed Fault/Alert MessageBlower Prover Failure No Anode VoltageGeneral MaintenanceMaintenance Schedule Draining And FlushingLime Scale Removal Filling The Water HeaterSediment Removal Temperature-Pressure Relief Valve Test Powered Anode RodsDrain Valve and Access Panels Vent SystemDiagrams CCB Central Control Board LayoutSUF 130 300 Wiring Diagram User Interface ModulSUF 130 400, 500 Wiring Diagram UserCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty