State Industries SUF-130- 300/400/500 instruction manual Features And Components, Basic Operation

Page 7

Features And Components

Basic Operation

The water heaters covered in this manual have a helical coil shaped heat exchanger that is submerged in the storage tank. The water heater’s Main Burner is a radial design burner, it is mounted on the top and fires downward through the heat exchanger. This is a forced draft burner; hot burning gases are forced through the heat exchanger under pressure and exit through the exhaust/vent connection located at the bottom of the water heater. See Figure 1 and Figure 2.

BLOWER

BURNER

ASSEMBLY

INTAKE AIR

(combustion air)

CONNECTION

4 INCH PVC

MAIN

BURNER

(radial design)

HEAT

EXCHANGER

HELICAL

COIL

VENT (exhaust)

OUTLET

Figure 1

Blower/Burner Assembly Detail

INTAKE AIR

COMBUSTION

(combustion air)

BLOWER

CONNECTION

 

4 INCH PVC

 

BLOWER

 

FLANGE

 

FLAME

 

SENSOR

 

MAIN

 

BURNER

 

(radial design)

 

HOT SURFACE

 

IGNITER

 

Figure 2

Hot Surface Igniter

The control system energizes the Hot Surface Igniter with 120 VAC during the igniter warm up period. When the igniter is energized it produces sufficient heat, >1800°F (>982°C), to ignite the Main Burner.

Note: Care must be taken when handling the igniter to prevent breakage.

During the igniter warm up period prior to ignition the control system monitors the igniter current and must sense a minimum of 2.0 AC amps for SUF 130 300 & 400 models and 3.1 AC amps for SUF 130 500 models. See the Sequence Of Operation on page 7.

Flame Sensor

The control system also monitors the flame sensor to confirm a flame is present at the Main Burner. If a flame is not verified during the ignition trial period (3-5 seconds) the control system will immediately de-energize the 24 VAC Gas Valve. See the Sequence Of Operation Flow Chart on page 7.

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Contents Commercial gas water heaters Table Of Contents ANSI/NSF-5 Safe Installation, Use and ServiceOptional Overheated water can cause water tank explosion General Safety InformationPrecautions Hydrogen Gas FlammableFire and Explosion Hazard Installing, using or servicing Water heaterQualifications Preparing For The InstallationIntroduction Abbreviations UsedBasic Operation Features And ComponentsTop View Water Heater’s 120 VAC on/off switchTop View Components Side Views Gas Line Connection Size Installation ConsiderationsRough In Dimensions Recovery CapacitiesIntake Air and Vent Pipe Clearances Service ClearanceLocating The Water Heater Clearance To Combustible MaterialsCirculation Pumps Extended Vent TerminationsOptional Concentric Terminations Hard WaterSupply Gas Line Installation RequirementsPower Supply Gas Pressure RequirementsThermal Expansion Mixing ValvesDishwashing Machines Closed Water SystemsValve Discharge Pipe Requirements Temperature-Pressure Relief ValveCondensate Drain Water Trap Condensate DrainCombustible Material Storage Contaminated AirUnconfined Space Air RequirementsConfined Space Outdoor Air Through Two Horizontal Ducts Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through One OpeningPage Inspection Commonwealth of MassachusettsGeneral Venting Information Venting InstallationGeneral Venting Instructions Venting Requirements Power Vent Installation Venting Installation SequenceDirect Vent Installation 3 Reducer Vertical Termination InstallationVertical Termination Direct Vent Sidewall Termination Installation Inch Concentric Termination Flat Roof Clearance Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationInch Concentric Termination Sidewall Installation Eight Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Four Concentric TerminationsTwo Concentric Terminations Multiple Concentric Termination ArrangementsEight Concentric Terminations Venting Arrangements Power Vent HorizontalDirect Vent Horizontal Direct Vent Horizontal Vent Vertical Intake Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Concentric Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentInstallation Instructions Water Heater InstallationCondensate Drain Installation Installation NotesSupply Gas Line Sizing Metric Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing U. S. UnitsGas Line Leak Testing Supply Gas Regulator InstallationGas Line Connection Connecting An External Supervisory Control Electrical WiringPower Supply Connections Enable/Disable CircuitThermometers not Supplied Water Piping DiagramsWater Line Connections Valve Discharge PipeThermostat Control Temperature RegulationHigh Temperature Limit Control ECO High Temperature ApplicationsUser Input Buttons Control System OperationOverview Control System NavigationIcon Description Status IconsMenu Description Operating StatesState Description Control System MenusDescription/Action Display User Settings & Control System MenusUpdate Cancel Back HelpChange Back Help Heater Information Description/Action Display Display Settings Description/ActionYES Back AdvancedView Back Help ECOName UpdateService Contact Information Select Back HelpPrior to Start up Start UpInitial Start Up Multiple Appliance Installations Supply Gas Pressure AdjustmentManifold Gas Pressure Adjustment To Turn Off Gas High Altitude InstallationsChecking The Firing Rate 1050 = 300,000 Btu/hr 87.9 kWLighting & Operation Label Lighting The Water HeaterHoneywell Installation Checklist TroubleshootingSequence Of Operation Water is heated to VAC Gas Valve Sequence Of Operation Flow ChartClosed by control system Fault Msg is displayed Pre-Purge cycleMomentary Ignition Operational ProblemsInstallation Errors Rough Starting, Rough OperationFault And Alert Conditions Possible Causes Check/Repair Displayed Fault/Alert Message Fault And Alert MessagesNo Anode Voltage Blower Prover FailureDraining And Flushing MaintenanceMaintenance Schedule GeneralSediment Removal Filling The Water HeaterLime Scale Removal Vent System Powered Anode RodsDrain Valve and Access Panels Temperature-Pressure Relief Valve TestCCB Central Control Board Layout DiagramsUser Interface Modul SUF 130 300 Wiring DiagramUser SUF 130 400, 500 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty