State Industries SUF-130- 300/400/500 Sequence Of Operation Flow Chart, Pre-Purge cycle

Page 55

Sequence Of Operation Flow Chart

If tank temperature drops below Operating Set Point minus

Differential setting a heating cycle is activated

 

Control System performs diagnostic checks

 

 

 

 

 

 

Control System Locks Out

Normal State of all pressure switches and ECO are checked

 

 

 

 

 

 

NO

 

 

 

Blower Prover pressure switch verified open

 

 

 

 

 

Displays Fault Msg

 

 

 

 

 

 

 

All other pressure switches and ECO are verified closed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Combustion Blower is energized

 

 

 

 

 

 

 

 

 

 

 

Pre-Purge cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control System Locks Out

 

 

Blower Prover switch contacts confirmed

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

“Blower Prover Open”

 

 

closed by control system

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fault Msg is displayed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Igniter is energized for warm up period

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Does Control System sense minimum

 

 

 

NO

Igniter amps?

 

 

 

 

 

 

 

 

 

 

 

24 VAC Gas Valve is energized

gas flows to Main Burner

Is flame sensed at the Main Burner?

(control system monitors the flame sensor)

YESNO

Water is heated to

 

24 VAC Gas Valve

set point

 

de-energized

 

 

 

 

 

 

 

 

 

 

Control System Locks Out “Low Igniter Current” Fault Msg is displayed

2.0 minimum AC amps

300,000 & 400,000 Btu/hr Models

3.1 minimum AC amps

500,000 Btu/hr Models

24 VAC Gas Valve de-energized

30second

Post-Purge cycle

Water heater goes into standby mode

30second

Inter-Purge cycle

Retries up to two more times

Control System

Locks Out

“Ignition Failure”

Fault Msg is

displayed

Figure 58

55

Image 55
Contents Commercial gas water heaters Table Of Contents ANSI/NSF-5 Safe Installation, Use and ServiceOptional Overheated water can cause water tank explosion General Safety InformationPrecautions Hydrogen Gas FlammableFire and Explosion Hazard Installing, using or servicing Water heaterQualifications Preparing For The InstallationIntroduction Abbreviations UsedBasic Operation Features And ComponentsTop View Water Heater’s 120 VAC on/off switchTop View Components Side Views Gas Line Connection Size Installation ConsiderationsRough In Dimensions Recovery CapacitiesIntake Air and Vent Pipe Clearances Service ClearanceLocating The Water Heater Clearance To Combustible MaterialsCirculation Pumps Extended Vent TerminationsOptional Concentric Terminations Hard WaterSupply Gas Line Installation RequirementsPower Supply Gas Pressure RequirementsThermal Expansion Mixing ValvesDishwashing Machines Closed Water SystemsValve Discharge Pipe Requirements Temperature-Pressure Relief ValveCondensate Drain Water Trap Condensate DrainCombustible Material Storage Contaminated AirUnconfined Space Air RequirementsConfined Space Outdoor Air Through Two Horizontal Ducts Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through One OpeningPage Inspection Commonwealth of MassachusettsGeneral Venting Information Venting InstallationGeneral Venting Instructions Venting Requirements Power Vent Installation Venting Installation SequenceDirect Vent Installation 3 Reducer Vertical Termination InstallationVertical Termination Direct Vent Sidewall Termination Installation Inch Concentric Termination Flat Roof Clearance Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationInch Concentric Termination Sidewall Installation Eight Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Four Concentric TerminationsTwo Concentric Terminations Multiple Concentric Termination ArrangementsEight Concentric Terminations Venting Arrangements Power Vent HorizontalDirect Vent Horizontal Direct Vent Horizontal Vent Vertical Intake Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Concentric Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentInstallation Instructions Water Heater InstallationCondensate Drain Installation Installation NotesSupply Gas Line Sizing Metric Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing U. S. UnitsGas Line Leak Testing Supply Gas Regulator InstallationGas Line Connection Connecting An External Supervisory Control Electrical WiringPower Supply Connections Enable/Disable CircuitThermometers not Supplied Water Piping DiagramsWater Line Connections Valve Discharge PipeThermostat Control Temperature RegulationHigh Temperature Limit Control ECO High Temperature ApplicationsUser Input Buttons Control System OperationOverview Control System NavigationIcon Description Status IconsMenu Description Operating StatesState Description Control System MenusDescription/Action Display User Settings & Control System MenusUpdate Cancel Back HelpChange Back Help Heater Information Description/Action Display Display Settings Description/ActionYES Back AdvancedView Back Help ECOName UpdateService Contact Information Select Back HelpPrior to Start up Start UpInitial Start Up Multiple Appliance Installations Supply Gas Pressure AdjustmentManifold Gas Pressure Adjustment To Turn Off Gas High Altitude InstallationsChecking The Firing Rate 1050 = 300,000 Btu/hr 87.9 kWLighting & Operation Label Lighting The Water HeaterHoneywell Installation Checklist TroubleshootingSequence Of Operation Water is heated to VAC Gas Valve Sequence Of Operation Flow ChartClosed by control system Fault Msg is displayed Pre-Purge cycleMomentary Ignition Operational ProblemsInstallation Errors Rough Starting, Rough OperationFault And Alert Conditions Possible Causes Check/Repair Displayed Fault/Alert Message Fault And Alert MessagesNo Anode Voltage Blower Prover FailureDraining And Flushing MaintenanceMaintenance Schedule GeneralSediment Removal Filling The Water HeaterLime Scale Removal Vent System Powered Anode RodsDrain Valve and Access Panels Temperature-Pressure Relief Valve TestCCB Central Control Board Layout DiagramsUser Interface Modul SUF 130 300 Wiring DiagramUser SUF 130 400, 500 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty