State Industries SUF-130- 300/400/500 Venting Installation Sequence, Power Vent Installation

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Venting Installation Sequence

1.Read the General Venting Instructions on page 23 and Venting Requirements on page 23 before proceeding. These instructions and requirements must be followed on all installations.

2. Determine whether the water heater will be installed in a Power Vent or Direct Vent configuration and which vent system arrangement will be used for the installation. See the various venting arrangements on pages 23 and 23.

3.Proceed to the applicable installation instructions that follow; Power Vent Installation or Direct Vent Installation.

Power Vent Installation

1.Read the General Venting Instructions on page 23 and Venting Requirements on page 23 before proceeding. These instructions and requirements must be followed in addition to the instructions below that are specific for Power Vent configurations.

2.Determine which Power Vent arrangement will be used for the installation; vertical or horizontal termination. See Figure 40 and Figure 41 on page 23.

3.Determine the vent pipe size for the installation, see Venting Requirements on page 23.

4.Plan the layout of the vent piping backwards from the termination point outdoors to the water heater. Layout the vent piping to use a minimum of pipe and elbows.

5.Install the termination first.

If the vent piping will terminate vertically, through a roof, see Vertical Termination Installation on page 23.

If the vent piping will terminate horizontally, through a sidewall, see Sidewall Termination Installation on page 23.

6” PIPE FIELD SUPPLIED

6” x 4” REDUCER FIELD SUPPLIED

4” PIPE FIELD SUPPLIED

EXHAUST ELBOW

VENT CONNECTION

FACTORY INSTALLED

VENT (EXHAUST) CONNECTION

Figure 15

6.When installation of the termination is complete install necessary piping and fittings to route the vent piping back to the water heater.

7.The vent pipe must be supported properly to avoid bending or failure. The water heater manufacturer recommends that the vent pipe be supported every 5 feet (152 cm) of vertical run and every 3 feet (91 cm) of horizontal run.

8.Do not install the vent piping in a manner that will allow water to be trapped in the piping.

9.All vent (exhaust) pipes must be pitched a minimum of a 1/4 inch per foot back to the water heater (to allow drainage of condensate).

10.If installing 4 inch vent pipe connect the vent pipe to the exhaust elbow on the water heater.

11.If installing 6 inch pipe transition to 4 inch pipe as shown in Figure 15. The field installed 4” pipe between the exhaust elbow and the 6” x 4” reducer coupling should be 18 inches (45 cm) or less in length.

Direct Vent Installation

1.Read the General Venting Instructions on page 23 and Venting Requirements on page 23 before proceeding. These instructions and requirements must be followed in addition to the instructions below that are specific for Direct Vent configurations.

2.Determine which Direct Vent arrangement will be used for the installation. There are six (6) Direct Vent arrangement options, see pages 23 and 23.

3.Determine vent and intake air pipe size to be used for the installation; see Venting Requirements on page 23.

4.Plan the layout of the vent and intake air piping backwards from the termination point outdoors to the water heater. Layout the vent and intake air piping to use a minimum of pipe and elbows.

5.Install the terminations first.

If standard terminations are being used and the intake air or vent piping will terminate vertically, through a roof, see Vertical Termination Installation on page 23.

If standard terminations are being used and the intake air or vent piping will terminate horizontally, through a sidewall, see Sidewall Termination Installation on page 23.

If a concentric termination(s) will be used see Concentric Termination Installation on page 23.

6.When installation of the termination(s) is complete Install necessary piping and fittings to route the intake air and vent piping back to the water heater.

7.The intake air and vent piping must be supported properly to avoid bending or failure. The water heater manufacturer recommends that the vent and intake air piping be supported every 5 feet (152 cm) of vertical run and every 3 feet (91 cm) of horizontal run.

8.Do not install the vent or intake air piping in a manner that will allow water to be trapped in the piping.

9.A field supplied condensate Tee fitting and drain hose should be installed in the intake air piping near the water heater in colder climates with heavy snow accumulations and in areas that regularly experience high humidity. The drain hose should be routed to an adequate floor drain separate from any other condensate drains. See Figure 16 on page 23.

Note: Snow being pulled into the intake air piping and then melting can lead to excessive amounts of water accumulation and damage water heater components. Warm, humid outdoor air can lead to excessive condensation inside the intake air piping and may also damage water heater components.

10.All vent (exhaust) pipes must be pitched a minimum of a 1/4 inch per foot back to the water heater (to allow drainage of condensate).

11.If installing 4 inch vent pipe connect the vent pipe to the exhaust elbow on the water heater.

12.If installing 6 inch vent pipe transition to 4 inch pipe at the exhaust elbow on the water heater as shown in Figure 15. The field installed 4” pipe between the exhaust elbow and the 6” x 4” reducer coupling should be 18 inches (45 cm) or less in length.

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Contents Commercial gas water heaters Table Of Contents Optional Safe Installation, Use and ServiceANSI/NSF-5 Overheated water can cause water tank explosion General Safety InformationPrecautions Hydrogen Gas FlammableFire and Explosion Hazard Installing, using or servicing Water heaterQualifications Preparing For The InstallationIntroduction Abbreviations UsedBasic Operation Features And ComponentsTop View Components Water Heater’s 120 VAC on/off switchTop View Side Views Gas Line Connection Size Installation ConsiderationsRough In Dimensions Recovery CapacitiesIntake Air and Vent Pipe Clearances Service ClearanceLocating The Water Heater Clearance To Combustible MaterialsCirculation Pumps Extended Vent TerminationsOptional Concentric Terminations Hard WaterSupply Gas Line Installation RequirementsPower Supply Gas Pressure RequirementsThermal Expansion Mixing ValvesDishwashing Machines Closed Water SystemsValve Discharge Pipe Requirements Temperature-Pressure Relief ValveCondensate Drain Water Trap Condensate DrainCombustible Material Storage Contaminated AirConfined Space Air RequirementsUnconfined Space Outdoor Air Through Two Horizontal Ducts Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through One OpeningPage Inspection Commonwealth of MassachusettsGeneral Venting Instructions Venting InstallationGeneral Venting Information Venting Requirements Direct Vent Installation Venting Installation SequencePower Vent Installation 3 Reducer Vertical Termination InstallationVertical Termination Direct Vent Sidewall Termination Installation Inch Concentric Termination Flat Roof Clearance Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationInch Concentric Termination Sidewall Installation Eight Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Four Concentric TerminationsEight Concentric Terminations Multiple Concentric Termination ArrangementsTwo Concentric Terminations Direct Vent Horizontal Power Vent HorizontalVenting Arrangements Direct Vent Horizontal Concentric Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Vent Vertical Intake Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentInstallation Instructions Water Heater InstallationCondensate Drain Installation Installation NotesSupply Gas Line Sizing Metric Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing U. S. UnitsGas Line Connection Supply Gas Regulator InstallationGas Line Leak Testing Connecting An External Supervisory Control Electrical WiringPower Supply Connections Enable/Disable CircuitThermometers not Supplied Water Piping DiagramsWater Line Connections Valve Discharge PipeThermostat Control Temperature RegulationHigh Temperature Limit Control ECO High Temperature ApplicationsUser Input Buttons Control System OperationOverview Control System NavigationIcon Description Status IconsMenu Description Operating StatesState Description Control System MenusDescription/Action Display User Settings & Control System MenusUpdate Cancel Back HelpChange Back Help Heater Information Description/Action Display Display Settings Description/ActionYES Back AdvancedView Back Help ECOName UpdateService Contact Information Select Back HelpInitial Start Up Start UpPrior to Start up Manifold Gas Pressure Adjustment Supply Gas Pressure AdjustmentMultiple Appliance Installations To Turn Off Gas High Altitude InstallationsChecking The Firing Rate 1050 = 300,000 Btu/hr 87.9 kWHoneywell Lighting The Water HeaterLighting & Operation Label Sequence Of Operation TroubleshootingInstallation Checklist Water is heated to VAC Gas Valve Sequence Of Operation Flow ChartClosed by control system Fault Msg is displayed Pre-Purge cycleMomentary Ignition Operational ProblemsInstallation Errors Rough Starting, Rough OperationFault And Alert Conditions Possible Causes Check/Repair Displayed Fault/Alert Message Fault And Alert MessagesNo Anode Voltage Blower Prover FailureDraining And Flushing MaintenanceMaintenance Schedule GeneralLime Scale Removal Filling The Water HeaterSediment Removal Vent System Powered Anode RodsDrain Valve and Access Panels Temperature-Pressure Relief Valve TestCCB Central Control Board Layout DiagramsUser Interface Modul SUF 130 300 Wiring DiagramUser SUF 130 400, 500 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty