State Industries SUF-130- 300/400/500 Filling The Water Heater, Sediment Removal

Page 61

To Flush the tank perform the following steps:

1.Turn off the electrical supply to the water heater.

2.Ensure the cold water inlet valve is open.

3.Open a nearby hot water faucet and let the water run until the water is no longer hot. Then close the hot water faucet.

4.Connect a hose to the drain valve and terminate it to an adequate drain.

5.Ensure the drain hose is secured before and during the entire flushing procedure. Flushing is performed with system water pressure applied to the water heater.

6.Open the water heater drain valve to flush the storage tank.

7.Flush the water heater storage tank to remove sediment and allow the water to flow until it runs clean.

8.Close the water heater drain valve when flushing is completed.

9.Remove the drain hose.

10.Fill the water heater - see Filling The Water Heater on page 61.

11.Turn on the electrical supply to place the water heater back in operation. See Initial Start Up on page 61.

12.Allow the water heater to complete several heating cycles to ensure it is operating properly.

Filling The Water Heater

See Filling The Water Heater on page 61.

Sediment Removal

Waterborne impurities consist of the particles of soil and sand which settle out and form a layer of sediment on the bottom of the tank.

For convenience, sediment removal and lime scale removal should be performed at the same time.

Lime Scale Removal

When water is heated dissolved minerals in the water such as calcium and magnesium carbonate (lime scale) become less soluble. As the water temperature rises these minerals will precipitate or “fall out” of solution.

The amount of lime scale released from water is in direct proportion to water temperature and usage. The higher the water temperature or water usage, the more lime deposits are dropped out of the water.

Water hardness also affects lime scale accumulation. With the temperature and usage being the same, hard water will release more lime scale than softer water.

Lime scale reduces heating efficiency as it accumulates inside a water heater. Heating transfer surfaces become coated with lime scale deposits which increases fuel costs to operate the water heater. Lime scale deposits can also cause rumbling and pounding noises as air molecules trapped in the lime scale escape when heated. Lime scale accumulation also reduces the life span of water heaters. For these reasons a regular schedule for deliming should be set up.

The depth of lime accumulation in the bottom of the water heater should be measured periodically. Inspect by removing the cleanout cover once every 6 months at first. Deliming maintenance should then be performed based on the time it takes for 1 inch (2.5 cm) of lime to accumulate in the bottom of the water heater.

Sediment and lime scale removal may be accomplished manually through the cleanout opening furnished on the water heater, see Figure 59.

CLEANOUT

TANK ACCESS PANEL

CLEANOUT CLEANOUT

OPENING GASKET

CLEANOUT

COVER

Figure 59

Manual Lime Scale Removal

Note: Contact your local distributor or call the parts department phone number on the back cover of this manual to order a new cleanout gasket. Have the new gasket available before removing the cleanout cover.

The cleanout opening is shown in Figure 59. To remove lime scale manually through the cleanout opening proceed as follows:

1.Turn off the electrical supply to the water heater.

2.The water heater must be drained, see Draining And Flushing on page 61, follow the instructions on how to drain the water heater.

3.Remove outer cleanout access plate from lower side of the water heater jacket.

4.Remove the cleanout cover from cleanout opening.

5.Remove lime, scale and/or sediment using care not to damage the glass-lining.

6.Install a new cleanout gasket if required.

7.Reinstall the cleanout cover. Be sure to draw plate up tight by tightening screws securely.

8.Close the water heater drain valve.

9.Fill the water heater - see Filling The Water Heater on page 61.

10.Turn on the electrical supply to place the water heater back in operation. See Initial Start Up on page 61.

11.Allow the water heater to complete several heating cycles to ensure it is operating properly.

12.Check for water leakage.

13.Reinstall the cleanout access plate.

Chemical Lime Scale Removal

To dissolve and remove more stubborn lime scale deposits, UN- LIME® Professional Delimer should be used.

UN-LIME® Professional Delimer is an easy to handle patented food grade acid formulated specifically for lime scale removal from all types of water using equipment. Hydrochloric base acids must not be used to delime the water heaters covered in this manual.

Follow the instructions on the UN-LIME® to delime the water heater.

Note: Call the parts department phone number on the back cover of this manual to order UN-LIME® Professional Delimer.

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Contents Commercial gas water heaters Table Of Contents ANSI/NSF-5 Safe Installation, Use and ServiceOptional Precautions General Safety InformationHydrogen Gas Flammable Overheated water can cause water tank explosionFire and Explosion Hazard Installing, using or servicing Water heaterIntroduction Preparing For The InstallationAbbreviations Used QualificationsBasic Operation Features And ComponentsTop View Water Heater’s 120 VAC on/off switchTop View Components Side Views Rough In Dimensions Installation ConsiderationsRecovery Capacities Gas Line Connection SizeLocating The Water Heater Service ClearanceClearance To Combustible Materials Intake Air and Vent Pipe ClearancesOptional Concentric Terminations Extended Vent TerminationsHard Water Circulation PumpsPower Supply Installation RequirementsGas Pressure Requirements Supply Gas LineDishwashing Machines Mixing ValvesClosed Water Systems Thermal ExpansionValve Discharge Pipe Requirements Temperature-Pressure Relief ValveCombustible Material Storage Condensate DrainContaminated Air Condensate Drain Water TrapUnconfined Space Air RequirementsConfined Space Outdoor Air Through Two Openings Fresh Air Openings For Confined SpacesOutdoor Air Through One Opening Outdoor Air Through Two Horizontal DuctsPage Inspection Commonwealth of MassachusettsGeneral Venting Information Venting InstallationGeneral Venting Instructions Venting Requirements Power Vent Installation Venting Installation SequenceDirect Vent Installation 3 Reducer Vertical Termination InstallationVertical Termination Direct Vent Sidewall Termination Installation Inch Concentric Termination Flat Roof Clearance Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationInch Concentric Termination Sidewall Installation Three Concentric Terminations TWO Concentric TerminationsFour Concentric Terminations Eight Concentric TerminationsTwo Concentric Terminations Multiple Concentric Termination ArrangementsEight Concentric Terminations Venting Arrangements Power Vent HorizontalDirect Vent Horizontal Direct Vent Horizontal Vent Vertical Intake Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Concentric Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentCondensate Drain Installation Water Heater InstallationInstallation Notes Installation InstructionsGas Line Sizing Supply Gas Line InstallationSupply Gas Line Sizing U. S. Units Supply Gas Line Sizing Metric UnitsGas Line Leak Testing Supply Gas Regulator InstallationGas Line Connection Power Supply Connections Electrical WiringEnable/Disable Circuit Connecting An External Supervisory ControlWater Line Connections Water Piping DiagramsValve Discharge Pipe Thermometers not SuppliedHigh Temperature Limit Control ECO Temperature RegulationHigh Temperature Applications Thermostat ControlOverview Control System OperationControl System Navigation User Input ButtonsIcon Description Status IconsState Description Operating StatesControl System Menus Menu DescriptionUpdate Cancel User Settings & Control System MenusBack Help Description/Action DisplayChange Back Help Heater Information Description/Action Display Display Settings Description/ActionView Back Help Back AdvancedECO YESService Contact Information UpdateSelect Back Help NamePrior to Start up Start UpInitial Start Up Multiple Appliance Installations Supply Gas Pressure AdjustmentManifold Gas Pressure Adjustment Checking The Firing Rate High Altitude Installations1050 = 300,000 Btu/hr 87.9 kW To Turn Off GasLighting & Operation Label Lighting The Water HeaterHoneywell Installation Checklist TroubleshootingSequence Of Operation Closed by control system Fault Msg is displayed Sequence Of Operation Flow ChartPre-Purge cycle Water is heated to VAC Gas ValveInstallation Errors Operational ProblemsRough Starting, Rough Operation Momentary IgnitionFault And Alert Conditions Possible Causes Check/Repair Displayed Fault/Alert Message Fault And Alert MessagesNo Anode Voltage Blower Prover FailureMaintenance Schedule MaintenanceGeneral Draining And FlushingSediment Removal Filling The Water HeaterLime Scale Removal Drain Valve and Access Panels Powered Anode RodsTemperature-Pressure Relief Valve Test Vent SystemCCB Central Control Board Layout DiagramsUser Interface Modul SUF 130 300 Wiring DiagramUser SUF 130 400, 500 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty