American Water Heater 1010 319869-000 Chemical Vapor Corrosion, Water Piping, Thermal Expansion

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6.Louvers and Grilles: In calculating free area, consideration should be given to the blocking effect of louvers, grilles or screens protecting openings. Screens used should not be smaller than 1/4 in. (0.64cm) mesh. If the free area through a design of louver or grille is known, it should be used in calculating the size opening required to provide the free area specified. If the design and free area is not known, it may be assumed that wood louvers will be 20-25 percent free area and metal louvers and grilles will have 60-75 percent free area. Louvers and grilles should be fixed in the open position or interlocked with the equipment so that they are opened automatically during equipment operation.

7.Special Conditions Created by Mechanical Exhausting or Fireplaces: operation of exhaust fans, ventilation systems, clothes dryers or fireplaces may create conditions requiring special attention to avoid unsatisfactory operation of installed gas utilization equipment.

CHEMICAL VAPOR CORROSION

CORROSION OF THE FLUEWAYS AND VENT SYSTEM MAY OCCUR IF AIR FOR COMBUSTION CONTAINS CERTAIN CHEMICALVAPORS. SUCH CORROSION MAY RESULT IN FAILURE AND RISK OF ASPHYXIATION.

Spray can propellants, cleaning solvents, refrigerator and air conditioning refrigerants, swimming pool chemicals, calcium and sodium chloride (water softener salt), waxes, and process chemicals are typical compounds which are potentially corrosive.

Do not store products of this sort near the heater. Also, air which is brought in contact with the heater should not contain any of these chemicals. If necessary, uncontaminated air should be obtained from remote or outside sources. The limited warranty is voided when failure of water heater is due to a corrosive atmosphere. (See limited warranty for complete terms and conditions).

WATER PIPING

HOTTER WATER CAN SCALD:

Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy space heating, clothes washing, dish washing, cleaning and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These include the elderly, children, the physically or developmentally disabled. If anyone using hot water fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a *mixing valve, should be used at the hot water taps used by these people or at the water heater (see Figure 3). Valves for reducing point of use temperature by mixing cold and hot water are also available:

Consult a Qualified Installer or Service Agency. Follow manufacturer’s instructions for installation of the valves. Before changing the factory setting on the thermostat, read the “Temperature Regulation” section in this manual.

This water heater should not be connected to any heating systems or component(s) used with a non-potable water heating appliance.

All piping components connected to this unit should be suitable for use with potable water.

Toxic chemicals, such as those used for boiler treatment should not be introduced into this system.

When the system requires water for space heating at temperatures higher than required for domestic water purposes, a mixing valve must be installed. Please refer to Figure 3 for suggested piping arrangement.

CLOSED WATER SYSTEMS

Water supply systems may, because of code requirements or such conditions as high line pressure, among others, have installed devices such as pressure reducing valves, check valves, and back flow preventers. Devices such as these cause the water system to be a closed system.

THERMAL EXPANSION

As water is heated, it expands (thermal expansion). In a closed system, the volume of water will increase. As the volume of water increases, there will be a corresponding increase in water pressure due to thermal expansion. Thermal expansion can cause premature tank failure (leakage). This type of failure is not covered under the

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Contents Power Vent GAS Models AN Odorant is Added to the GAS Used By this Water HeaterTable of Contents Safe INSTALLATION, USE and Service Important DefinitionsGeneral Safety Can be triggered at any time Preparing for the Installation IntroductionPage Replacement Parts and Deliming Products GET to Know Your Water Heater GAS ModelsOperation Installation Considerations Rough in DimensionsDirectly BELOW. Keep Clear of ALL Obstructions Water Potable Heating All models are considered Water Piping Mixing Valve UsageSuggested Piping Arrangement For TOP Connections Hotter Water can ScaldFacts to Consider about Location Handle Installation Earthquake Zones Page Combustion AIR and Ventilation Appliances in Unconfined SpacesAppliances in Confined Spaces ALL AIR from Outdoors See Figures 12, 13 Closed Water Systems Chemical Vapor CorrosionWater Piping Thermal ExpansionTEMPERATURE-PRESSURE Relief Valve Hard WaterValve and Pipe Insulation if supplied GAS Piping FLOODING/FREEZING High Altitude InstallationsGAS Line Purging Filling the Water HeaterVent Pipe Termination Planning the Vent SystemIf using 2 inch vent pipe If using 3 inch vent pipeCondensate Installation of Vent SystemVent Terminal INSTALLATION, Sidewall Masonry Side WallsSequence of Installations Installation SequenceVent terminals supplied with heater must be used Installation of Vent SYSTEM, Sidewall Installation of Vertical Vent SystemVent Pipe Preparation Initial PreparationSelection of Materials Recommended BRUSH* Size for Primer Cement Applications Step aStep B Step E Step FStep G Connection to Vent Pipe Power Vent Electrical Connections Filling the Water HeaterCalibration Operating Instructions Display PanelPage MCU For Your Safety Read Before Lighting Lighting InstructionsHeat Cycle Definitions State Description Temperature Regulation Unique Hybrid Features Temperature ProbesPage Temperature Regulation Constant Output Temperature Control Start UP ConditionsOperational Conditions Maintenance Motors Snow Accumulation Cleaning the Inlet Water FilterCleaning the Heat Engine Flushing the Heat Exchanger Lime BUILD- UPFault Indication and Error Codes Draining the TankDiagnostic Display RemarksCode Display Example Format Fault Lockout Code Description Cause Remedy Type Displayed Fault Lockout Code Description Cause Remedy Type Displayed Fault Lockout Code Description Cause Remedy Type Displayed Troubleshooting HOT Water Turns Cold When the TAP is OpenedThere is no HOT Water or Stays ColdService Leakage CheckpointsParts Identification Item # Description AB C DEF Replacement Parts Description NIP/DIP/TBO/HTKIT # Conditions and Exceptions Service and Labor ResponsibilityClaim Procedure Limitation on Implied WarrantiesPage