American Water Heater 1010 319869-000 warranty Service, Leakage Checkpoints

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SERVICE

If a condition persists or you are uncertain about the operation of the water heater contact a qualified service agency.

LEAKAGE CHECKPOINTS

Use this guide to check a “Leaking” water heater. Many suspected “Leakers” are not leaking tanks. Often the source of the water can be found and corrected.

If you are not thoroughly familiar with gas codes, your water heater, and safety practices, contact your gas supplier or qualified installer to check the water heater.

Read this manual first. Then before checking the water heater make sure the gas supply has been turned “OFF”, and never turn the gas “ON” before the tank is completely full of water.

CA

H

A

G

B

G EF D

FIGURE 41

Never use this water heater unless it is completely filled with water. To prevent damage to the tank, the tank must be filled with water. Water must flow from the hot water faucet before turning “ON” gas to the water heater.

A*Condensation may be seen on pipes in humid weather or pipe connections may be leaking.

B.Small amounts of water from temperature-pressure relief valve may be due to thermal expansion or high water pressure in your area.

C.*The temperature-pressure relief valve may be leaking at the tank fitting.

D.Water from a drain valve may be due to the valve being slightly opened.

E.*The drain valve may be leaking at the tank fitting.

F.Water in the water heater bottom or on the floor may be from condensation, loose connections, or the relief valve. DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken.

G.*The hose from the tank to the heat engine may be leaking at the tank fitting.

H.*The fittings at the circulation pump may be leaking.

Leakage from other appliances, water lines, or ground seepage should also be checked.

*To check where threaded portions enter the tank, insert cotton swab between jacket opening and fitting. If cotton is wet, follow “Draining The Tank” section instructions in the “Maintenance” section and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow the instructions in “Filling the Water Heater” section.

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Contents AN Odorant is Added to the GAS Used By this Water Heater Power Vent GAS ModelsTable of Contents Important Definitions Safe INSTALLATION, USE and ServiceGeneral Safety Can be triggered at any time Introduction Preparing for the InstallationPage Operation Replacement Parts and Deliming ProductsGET to Know Your Water Heater GAS Models Rough in Dimensions Installation ConsiderationsDirectly BELOW. Keep Clear of ALL Obstructions Suggested Piping Arrangement For TOP Connections Water Piping Mixing Valve UsageWater Potable Heating All models are considered Hotter Water can ScaldFacts to Consider about Location Handle Installation Earthquake Zones Page Appliances in Confined Spaces Combustion AIR and VentilationAppliances in Unconfined Spaces ALL AIR from Outdoors See Figures 12, 13 Water Piping Chemical Vapor CorrosionClosed Water Systems Thermal ExpansionHard Water TEMPERATURE-PRESSURE Relief ValveValve and Pipe Insulation if supplied GAS Piping GAS Line Purging High Altitude InstallationsFLOODING/FREEZING Filling the Water HeaterPlanning the Vent System Vent Pipe TerminationIf using 3 inch vent pipe If using 2 inch vent pipeVent Terminal INSTALLATION, Sidewall Installation of Vent SystemCondensate Masonry Side WallsVent terminals supplied with heater must be used Sequence of InstallationsInstallation Sequence Installation of Vertical Vent System Installation of Vent SYSTEM, SidewallSelection of Materials Vent Pipe PreparationInitial Preparation Step B Recommended BRUSH* Size for Primer Cement ApplicationsStep a Step G Connection to Vent Pipe Step EStep F Power Vent Calibration Electrical ConnectionsFilling the Water Heater Display Panel Operating InstructionsPage MCU Lighting Instructions For Your Safety Read Before LightingHeat Cycle Definitions State Description Temperature Regulation Temperature Probes Unique Hybrid FeaturesPage Temperature Regulation Operational Conditions Constant Output Temperature ControlStart UP Conditions Maintenance Motors Cleaning the Heat Engine Cleaning the Inlet Water FilterSnow Accumulation Flushing the Heat Exchanger Lime BUILD- UPDraining the Tank Fault Indication and Error CodesCode Display Example Format Diagnostic DisplayRemarks Fault Lockout Code Description Cause Remedy Type Displayed Fault Lockout Code Description Cause Remedy Type Displayed Fault Lockout Code Description Cause Remedy Type Displayed Troubleshooting There is no HOT Water or When the TAP is OpenedHOT Water Turns Cold Stays ColdLeakage Checkpoints ServiceParts Identification Item # Description AB C DEF KIT # Replacement Parts DescriptionNIP/DIP/TBO/HT Claim Procedure Service and Labor ResponsibilityConditions and Exceptions Limitation on Implied WarrantiesPage