American Water Heater 1010 319869-000 warranty GAS Piping

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GAS PIPING

Make sure gas supplied is same type listed on model rating plate. The inlet gas pressure must not exceed 14 in. WC (3.5 kPa) for natural and propane gas (L.P.). The minimum inlet gas pressure shown on rating plate is that which will permit firing at rated input.

All gas piping must comply with local codes and ordinances or with the National Fuel Gas Code (ANSI Z223.1/ NFPA- 54). Copper or brass tubing and fittings (except tin lined copper tubing) should not be used.

If the gas control valve is subjected to pressures exceeding 1/2 psi (3.5 kPa), the damage to the gas control valve could result in a fire or explosion from leaking gas.

If the main gas line shut-off serving all gas appliances is used, also turn “off” the gas at each appliance. Leave all gas appliances shut “off” until the water heater installation is complete.

A gas line of sufficient size must be run to the water heater. The water heater is equiped with a 3/4 in. gas line connection, however, for installations where a 1/2 in. gas line will be used, a 90 degree reducing elbow is supplied with every water heater.

Consult the current edition of National Fuel Gas Code (ANSI Z223.1/NFPA 54) and your gas supplier concerning pipe size.

There must be:

A readily accessible manual shut off valve in the gas supply line serving the water heater, and

A drip leg (sediment trap) ahead of the gas control valve to help prevent dirt and foreign materials from entering the gas control valve.

A ground joint union or equivalent between the shut off valve and control valve to permit servicing of the unit.

The appliance and its gas connections must be leak tested before placing the appliance in operation. Use a leak test solution, not a match or open flame.

NOTE: An alternate location for the gas line entry is possible. Drill a suitable hole centered on the crosshairs on the left side panel.

Use pipe joint compound or Teflon tape marked as being resistant to the action of petroleum [Propane (L.P.)] gases.

The appliance and its gas connection must be leak tested before placing the appliance in operation.

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1/2 psi (3.5 kPa).

It shall be isolated from the gas supply piping system by closing its individual manual shut-off valve during the pressure testing, the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa) is considered isolated.

IMPORTANT:MAKESURETHEGASLINEISPIPEDWITH HARD PIPE. AVOID FLEX LINE CONSTRUCTION FOR GAS DUE TO POSSIBLE GAS FLOW PROBLEMS.

SEDIMENT TRAPS

A sediment trap shall be installed as close to the gas inlet of the water heater as practical at the time of water heater installation. The sediment trap shall be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap.

Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion. Before attaching the gas line be sure that all gas pipe is clean on the inside. To trap any dirt or foreign material in the gas supply line, a drip leg (sometimes called

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Contents AN Odorant is Added to the GAS Used By this Water Heater Power Vent GAS ModelsTable of Contents Important Definitions Safe INSTALLATION, USE and ServiceGeneral Safety Can be triggered at any time Introduction Preparing for the InstallationPage Replacement Parts and Deliming Products GET to Know Your Water Heater GAS ModelsOperation Rough in Dimensions Installation ConsiderationsDirectly BELOW. Keep Clear of ALL Obstructions Suggested Piping Arrangement For TOP Connections Water Piping Mixing Valve UsageWater Potable Heating All models are considered Hotter Water can ScaldFacts to Consider about Location Handle Installation Earthquake Zones Page Combustion AIR and Ventilation Appliances in Unconfined SpacesAppliances in Confined Spaces ALL AIR from Outdoors See Figures 12, 13 Water Piping Chemical Vapor CorrosionClosed Water Systems Thermal ExpansionHard Water TEMPERATURE-PRESSURE Relief ValveValve and Pipe Insulation if supplied GAS Piping GAS Line Purging High Altitude InstallationsFLOODING/FREEZING Filling the Water HeaterPlanning the Vent System Vent Pipe TerminationIf using 3 inch vent pipe If using 2 inch vent pipeVent Terminal INSTALLATION, Sidewall Installation of Vent SystemCondensate Masonry Side WallsSequence of Installations Installation SequenceVent terminals supplied with heater must be used Installation of Vertical Vent System Installation of Vent SYSTEM, SidewallVent Pipe Preparation Initial PreparationSelection of Materials Recommended BRUSH* Size for Primer Cement Applications Step aStep B Step E Step FStep G Connection to Vent Pipe Power Vent Electrical Connections Filling the Water HeaterCalibration Display Panel Operating InstructionsPage MCU Lighting Instructions For Your Safety Read Before LightingHeat Cycle Definitions State Description Temperature Regulation Temperature Probes Unique Hybrid FeaturesPage Temperature Regulation Constant Output Temperature Control Start UP ConditionsOperational Conditions Maintenance Motors Cleaning the Heat Engine Cleaning the Inlet Water FilterSnow Accumulation Flushing the Heat Exchanger Lime BUILD- UPDraining the Tank Fault Indication and Error CodesDiagnostic Display RemarksCode Display Example Format Fault Lockout Code Description Cause Remedy Type Displayed Fault Lockout Code Description Cause Remedy Type Displayed Fault Lockout Code Description Cause Remedy Type Displayed Troubleshooting There is no HOT Water or When the TAP is OpenedHOT Water Turns Cold Stays ColdLeakage Checkpoints ServiceParts Identification Item # Description AB C DEF Replacement Parts Description NIP/DIP/TBO/HTKIT # Claim Procedure Service and Labor ResponsibilityConditions and Exceptions Limitation on Implied WarrantiesPage