A.O. Smith SGE Cleaning condensation water discharge, Gas-side maintenance Introduction

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15

Performing maintenance

s

5.If the scale cannot be removed by hand, then the appliance will need to be descaled using a descaling agent. Contact the supplier for advice on the preferred descaling agent.

6.Close the cleaning opening. To avoid damage to the tank, tighten the bolts that fasten the lid with a torque no greater than 50 Nm. Use suitable tools for this.

15.3.4Cleaning condensation water discharge

Regular cleaning of the condensation drain and siphon is essential for prevention of blockages.

15.4Gas-side maintenance

15.4.1Introduction

The following steps must be carried out on the gas side:

1.Clean the burner(s).

2.Clean the orifice(s).

3.Cleaning the heat exchanger.

4.Finalizing maintenance.

15.4.2Clean the burner(s)

1.Detach the burner(s)

2.Remove all contamination present on the burner(s).

3.Fit the burner(s)

15.4.3Clean the orifice(s)

1.Detach the orifice(s)

2.Remove all contamination present in the orifice(s).

3.Fit the orifice(s)

15.4.4Cleaning the heat exchanger

15.5Solar collector maintenance

15.6Finalizing maintenance

1.Detach the burner.

2.Clean the combustion chamber of the heat exchanger using a vacuum cleaner and a soft brush.

3.Detach the flue gas discharge.

4.Clean the end of the heat exchanger using tap water.

5.Fit the burner.

6.Fit the flue gas discharge.

Note

Check the pressure differential again after cleaning. If the pressure difference is too low following cleaning, please contact the supplier of the appliance.

See installation or users' manual for the solar collector. If this topic is not covered in the manual, then contact the supplier of the collectors.

To finalize the maintenance carry out the following steps:

1.Fill the appliance (5 "Filling").

2.Start the appliance (9 "Starting and running").

3.Erase the message SERVICE REQUIRED. Do this by pressing once on then once on .

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Instruction manual SGE

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Contents Installation User Your installer Read this manual carefully TrademarksLiability More informationGis Table of contents Service program TroubleshootingMaintenance frequency Status of the appliancePerforming maintenance Warranty certificateAppendices Table of contents Introduction About the applianceWhat to do if you smell gas Regulations Target groups Maintenance Forms of notation Symbol Target groupIntroduction Overview of this document Chapter Target groups DescriptionGis Working principle of the appliance Introduction General working principle of the applianceTopics covered in this chapter Other settings that govern the control behaviour are Appliances heating cycleWorking principle of the appliance = time = Temperature 45 oC = Minimum tap water temperature Appliance water temperature protection Gas valvePressure switch Flame probe Protection for the appliance IntroductionAppliance water temperature protection Pressure switchGas valve 4 FanSafety of the installation Unvented installationVented installation Flame probeFluid temperature Safety of the solar heating system Expansion vesselExpansion valve Pump of the solar heating systemInstallation PackagingEnvironmental ConditionsAir humidity and ambient temperature Appliance maximum floor loadWater composition Working clearances Technical specifications Dimensions of the applianceAppliance is supplied without accessories. Check See the tableDime Description SGE Nsion General and electrical specifications Gas dataGas category 3+ G31 37 mbar Installation diagram See C in the installation diagram 3.5 Installation diagram Water connections, Unvented Cold water sideHot water side Circulation pipeWater connections, Vented Condensation drainageGas connection Air supply and flue IntroductionRequirements for flue gas discharge materials This section covers the following subjectsTypes of appliances Concentric connections Specifications Following example illustrates how to use the tablePractical example of concentric chimney flue Parallel connections Subject DescriptionAppliance Diameter Maximum Total length BendPractical example of parallel chimney flue Appliance with parallel flue gas discharge materialPreparation Connecting the mains voltage Connecting communication cable to solar heating systemSolar heating system Electrical connection11.2 PreparationConnecting the mains voltage Connecting continuous pumpIsolating transformer 11.2 PreparationConnecting a program-controlled pump Connecting an extra on mode switch Tank onConnecting an extra error signal Alarm OUT Connecting extra head pump Connecting Q/T sensorConnecting the mains power Connecting pump station modulating pumpConnecting solar collector Connecting tank sensor Connecting communication cableConnecting extra head pump Connecting Q/T sensorChecking the supply pressure and burner pressure Procedure to check pressures Adjusting the pressure Gas dataFinish off 3.13.4 Finalising 13.4 FinalisingOrifice assembly Conversion to a different gas categoryBurner pressure regulator Blank plate Gas control connector Conversion to a different gas categoryPage Conversion to a different gas category Filling Filling the appliance Filling unvented installations Filling vented installationsFilling Flushing with water Filling with glycolGis Draining Draining unvented Installations DrainingActivate the Menu with Position the cursor in front of OFFDraining vented installations Draining solar heating system Draining glycol-filled systemPosition the cursor in front of OFF Confirm OFF with Gis Electronic controller ON/OFF switch Control panelControls Meaning of iconsNavigation buttons PC connectionControl panel Operating modes Error conditions Service condition Status of the applianceOperating modes Service condition Error conditionsCollector temperature warning Q/T Sensor warningOpen 3.5 Installation diagram the manual gas valve Starting and runningStarting the appliance Starting the appliance Appliances heating cycleStarting and running Icon is activated Message PRE Purge appearsIcon is activated Message Ignition appears Shut the appliance down for a brief period OFF mode Shutting downShutting the appliance down for a long period Electrically isolating the applianceShutting down Switching on the on mode Set the water temperature viaMain menu Notational convention for menu-related instructionsSetting water temperature during on mode Week programStarting and stopping the week program Changing the appliances standard week programWeek program setting the switch- on time Week program setting the switch- off timeWeek program setting the water temperature Bring the cursor to SU Confirm withWeek program setting the program- controlled pump Adding times to a week programConfirm with Display shown in the figure will appear Scroll with to Start Operation Confirm withConfirm with Or use to cancel Deleting times from a week programExtra period To delete a period, proceed as followsSetting the switch-on time Setting the switch-off timeSetting the water temperature Setting the program-controlled pumpSettings Setting menu languageSetting day and time Adjustable settingsDisplaying appliance specifications SGE Confirm the minute setting withTable shows the correct settings Scroll with to Specifications Confirm withService program Setting the hysteresisDisplaying the error history Appliance Default RangeSwitching the pump on or off Setting the service intervalSetting legionella prevention Switching legionella prevention on and offSolar heating system configuration Setting the drain-back tankSetting the heating fluid type in the solar heating system Setting the solar limit temperatureSetting the QT sensor yes/no Setting the central heating configurationReading the energy contribution of the solar heating system Troubleshooting General errorsDisplayed errors Distinction is made betweenTroubleshooting table for general errors Symptom Cause Solution Remark Gas smellDisplay is off Start the appliance up 9 Starting and runningSymptom Cause Solution Remark Water leakage Explosive ignitionHot water supply Insufficient or absentSymptom Cause Solution Remark Troubleshooting table for displayed errors Displayed errors Code + Description Cause Solution Remark S11 blocking errorS12 blocking error S13 blocking errorCode + Description Cause Solution Remark S18 blocking error F01 blocking errorF02 lock out error Code + Description Cause Solution Remark F03 lock out error Fails to work correctly Engineer Pressure switch notMaintenance 15.2 Preparation for maintenance. If there is ClosingCode + Description Cause Solution Remark F04 lock out error F05 lock out errorNo gas AreaCode + Description Cause Solution Remark F06 lock out error F07 lock out errorF08 lock out error Safety relay EngineerCode + Description Cause Solution Remark F10 lock out error F11 blocking errorCode + Description Cause Solution Remark C02 lock out error C03 blocking errorC04 blocking error Selected applianceCode + Description Cause Solution Remark E01 blocking error TemperatureE03 lock-out error E04 lock-out errorDisplayed warnings Maintenance frequency Best maintenance frequency can be determinedMaintenance, based on the number of burning hours Standard setting is 500 burning hoursMaintenance frequency Performing maintenance Introduction Preparation for maintenanceWait until the fan has stopped. The icon is then dimmed Performing maintenance Water-side maintenance Introduction Descaling and cleaning the tankChecking the anodes Following steps must be carried out on the water sideCleaning condensation water discharge Gas-side maintenance IntroductionClean the burners Clean the orificesWarranty certificate 16.1 General warranty16.2 Tank warranty Collector warranty Conditions for Installation and useWarranty certificate Appendices This appendix containsMenu structure of the main menu 17.2 Menu structure Heating systemMenu structure Appendices101 Electrical diagram for the appliance Electrical diagramExtra on mode switch Extra error signal connectionController 0/I switch Temperature sensor T1 topElectrical diagram, solar heating system Solar system electrical diagram legend 106 Week program card PeriodTset Pump Example Period108 Index 1090308 Index