Bissell HS-20 instruction manual Maintenance General, Periodic Inspection

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SECTION III

MAINTENANCE

3-1 GENERAL

Diffusion pumps generally require little attention when correctly operated. However, it is advisable to perform some periodic checks to insure continued trouble-free operation. By simple preventive main- tenance, costly down-time and cleaning procedures can be avoided. A day-to-day log of pump and system performance will indicate the condition of the pump and marked variations will show the need for corrective action.

3-2 PERIODIC INSPECTION

The frequency of inspection will depend on the type of system, its operation and utilization. The maxi- mum interval between inspections is established on the basis of experience. It is recommended that the following items be regularly examined.

WARNING

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High voltages (up to 480V) can kill. Always break the primary circuit to the power supply before starting to work on the heater and/or its wiring.

Make sure that the pump is at room temperature before attempting ser- vice. Serious burns can result if this Warning is not headed.

Depending on system process, poisonous or corrosive compounds may be present when opening the fill or drain. Always wear appropriate gloves and clothing and use a self-contained breathing apparatus.

An explosion could occur if the fill or drain is opened when the pump is running or when it is hot. Check oil level only when the pump is cold.

a.When the pump is cold, check the condition and level of fluid. These can be inspected by withdrawing a sample through the drain and by visually checking the level of fluid through the sight glass respectively. (Use new O-ring gaskets when replacing fill and drain plugs.) Slight discoloration of the fluid does not affect performance.

b.Loss of the fluid can be caused by the following:

1.incorrect air admittance procedures and/or admittance of excessive air or other gas to a hot pump

2.inadequate water cooling

3.continuous operation at inlet pressures above 10-3Torr (.133 Pa), or

4.failure to reinsert the foreline baffle in the pump assembly

3-1

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Contents HS-20 Diffusion Pump Sales and Service Offices Telephone Numbers Warranty Warranty Replacement and AdjustmentPage Page Iii Prohibited Action Explosion-Causing Condition Prohibited Action Result Page Vii Page Page Table of Contents Section Safety Considerations Section I InstallationList of Illustrations List of TablesInstallation General Operating Specifications See FigureModel Technical Specifications ASA Outline Drawing HS-20 Diffusion Pump, with ASA Flanges Cleaning a NEW Pump UnpackingInstallation Vacuum Connections Safety Considerations and InterlocksUtility and System Connections Cooling Water Connections See FigureCooling Water Connections Thermal Switches Initial Vacuum Test240/400/430/440/480 V Wiring Diagram HS-20 Diffusion Pump 415 V Wiring Diagram HS-20 Diffusion Pump Adding Pump Fluid Sight Glass Assembly START-UP Procedure OperationShutdown Procedure OperationMaintenance General Periodic InspectionMaintenance CleaningDisassembling and Reassembling the Cold CAP Refer to Figure Do not overtighten the screwExternal Fittings Cold Cap Assembly JET Assembly Disassembling the Jet Assembly Refer to FigureDisassembling the Lower Jet Assembly Inch Jet Assembly Maintenance Reassembling the Lower Jet Assembly Reassembling the Jet AssemblyHeater Replacement Jet Coupling Tighten clamping nuts to 250 in.-lbs Maintenance Replaceable Parts Maintenance Troubleshooting Leakage OutgassingPoor Pump or System Performance Troubleshooting