Bissell HS-20 instruction manual Troubleshooting

Page 43

Troubleshooting

Table 4-1 Troubleshooting (Cont’d)

Fault

Probable Cause

Corrective Action

Poor ultimate

Contaminated pump fluid

Examine and clean pump;

pressure

 

replace fluid.

 

 

 

 

Low heat input

Check voltage. Check for

 

 

continuity, burned-out element,

 

 

poor thermal contact.

 

 

 

 

Inadequate cooling water flow

Check water pressure. Check

 

 

tubing for obstructions and

 

 

backpressure.

 

 

 

 

Excessive or too cold cooling water

Check temperature. Adjust flow.

 

 

 

 

High forepressure

Check for leak in foreline, poor

 

 

mechanical pump performance,

 

 

breakdown of mechanical

 

 

pump fluid.

 

 

 

 

Water in quick-cool coil

Check and remove cause.

 

 

 

 

Low heat input

Check heaters.

 

 

 

 

Low fluid level

Add fluid.

 

 

 

 

Malfunctioning pump assembly.

Check and repair or

 

Improperly located jets. Damaged

replace.

 

jet system.

 

 

 

 

Inlet pressure surges

Incorrect heater input

Check and correct.

 

 

 

 

Fluid outgassing

Condition fluid by operating the

 

 

pump for a few hours.

 

 

 

 

Leak in system ahead of pump inlet

Check and correct.

 

 

 

High chamber

Forepressure too high

Check for leak in foreline, poor

contamination

 

mechanical pump performance,

 

 

breakdown of pump fluid, and

 

 

incorrect valve operation.

 

 

 

 

Prolonged operation at high

Review procedures.

 

throughput at pressure above10-3Torr

 

 

Improper system operation and

Review procedures.

 

air release procedures

 

Pump will not start

Safety circuits and/or protective

 

prevent contactor from

 

staying closed

Check utilities, flow devices switches, interlocks. Check thermostat operation.

4-2

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Contents HS-20 Diffusion Pump Sales and Service Offices Telephone Numbers Warranty Replacement and Adjustment WarrantyPage Page Iii Prohibited Action Explosion-Causing Condition Prohibited Action Result Page Vii Page Page Section Safety Considerations Section I Installation Table of ContentsList of Tables List of IllustrationsOperating Specifications See Figure Installation GeneralModel Technical Specifications ASA Outline Drawing HS-20 Diffusion Pump, with ASA Flanges Unpacking Cleaning a NEW PumpInstallation Cooling Water Connections See Figure Safety Considerations and InterlocksUtility and System Connections Vacuum ConnectionsCooling Water Connections Initial Vacuum Test Thermal Switches240/400/430/440/480 V Wiring Diagram HS-20 Diffusion Pump 415 V Wiring Diagram HS-20 Diffusion Pump Adding Pump Fluid Sight Glass Assembly Operation START-UP ProcedureOperation Shutdown ProcedurePeriodic Inspection Maintenance GeneralCleaning MaintenanceDo not overtighten the screw Disassembling and Reassembling the Cold CAP Refer to FigureExternal Fittings Cold Cap Assembly Disassembling the Jet Assembly Refer to Figure JET AssemblyDisassembling the Lower Jet Assembly Inch Jet Assembly Reassembling the Jet Assembly Maintenance Reassembling the Lower Jet AssemblyHeater Replacement Jet Coupling Tighten clamping nuts to 250 in.-lbs Maintenance Replaceable Parts Maintenance Outgassing Troubleshooting LeakagePoor Pump or System Performance Troubleshooting