Troubleshooting
Table
Fault | Probable Cause | Corrective Action |
Poor ultimate | Contaminated pump fluid | Examine and clean pump; |
pressure |
| replace fluid. |
|
|
|
| Low heat input | Check voltage. Check for |
|
| continuity, |
|
| poor thermal contact. |
|
|
|
| Inadequate cooling water flow | Check water pressure. Check |
|
| tubing for obstructions and |
|
| backpressure. |
|
|
|
| Excessive or too cold cooling water | Check temperature. Adjust flow. |
|
|
|
| High forepressure | Check for leak in foreline, poor |
|
| mechanical pump performance, |
|
| breakdown of mechanical |
|
| pump fluid. |
|
|
|
| Water in | Check and remove cause. |
|
|
|
| Low heat input | Check heaters. |
|
|
|
| Low fluid level | Add fluid. |
|
|
|
| Malfunctioning pump assembly. | Check and repair or |
| Improperly located jets. Damaged | replace. |
| jet system. |
|
|
|
|
Inlet pressure surges | Incorrect heater input | Check and correct. |
|
|
|
| Fluid outgassing | Condition fluid by operating the |
|
| pump for a few hours. |
|
|
|
| Leak in system ahead of pump inlet | Check and correct. |
|
|
|
High chamber | Forepressure too high | Check for leak in foreline, poor |
contamination |
| mechanical pump performance, |
|
| breakdown of pump fluid, and |
|
| incorrect valve operation. |
|
|
|
| Prolonged operation at high | Review procedures. |
| throughput at pressure |
|
| Improper system operation and | Review procedures. |
| air release procedures |
|
Pump will not start | Safety circuits and/or protective |
| prevent contactor from |
| staying closed |
Check utilities, flow devices switches, interlocks. Check thermostat operation.