Frymaster H17SC, H22SC, H14SC Navy Surface Ship Electric Fryers Operating Instructions, Danger

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NAVY SURFACE SHIP ELECTRIC FRYERS

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 3: OPERATING INSTRUCTIONS

3.1Equipment Setup and Shutdown Procedures

Setup

3.1Equipment Setup and Shutdown Procedures DANGER

Never operate the appliance with an empty frypot. The frypot must be filled with water or cooking oil before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire.

Manual background DANGER

Remove all drops of water from the frypot before filling with cooking oil. Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature.

1.Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot. This will allow for oil expansion as heat is applied. Do not fill cold oil any higher than the bottom line; overflow may occur as heat expands the oil.

NOTE: If solid shortening is used, first raise the elements, then pack the shortening into the bottom of the frypot. Lower the elements, and then pack the shortening around and over the elements. It may be necessary to add shortening to bring the level up to the proper mark after the packed shortening has melted.

Manual background DANGER

Never set a complete block of solid shortening on top of the heating elements.

When using solid shortening, always pre-melt the shortening before adding it to the frypot. If the shortening is not pre-melted, it must be packed down into the bottom of the frypot and between the elements, and the fryer must be started in the melt-cycle mode.

Never cancel the melt-cycle mode when using solid shortening. Doing so will result in damage to the elements and increase the potential for a flash fire.

2.If the fryer(s) is/are not hard-wired into the power supply, ensure that the power cord(s) is/are plugged into the appropriate receptacle(s). Verify that the face of the plug(s) is/are flush with the outlet plate, with no portion of the prongs visible.

3.Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature. It may be necessary to add oil to bring the level up to the proper mark, after it has reached cooking temperature.

3–1

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Contents 24-Hour Service Hotline andPartsManualService,Operation,InstallationFRYERS 8196004DANGER Never spray the fryer with water or use water jets to clean the fryer NOTICE TO U.S. CUSTOMERSNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S CANADAInstallation, Operation, Service, and Parts Manual TABLE OF CONTENTS Navy Surface Ship Electric Fryers1.2 Safety Information NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION1.1 General 1.4 Shipping Damage Claim Procedure 1.5 Service Information1.3 Controller Information RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USENAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2.1 IntroductionDo not block the area around the base or under the fryers 2.2 Power Requirements Do not connect the contacts in seriesDo not connect more than one fryer to each set of contacts The contacts CANNOT have an external voltage applied2.3 Installation 2.5 Dimensions and Weights2.4 After Fryers Are Anchored At the Frying Station DANGER 2-Fryer Battery Single FryerFRONT HANDLE BACK OF FRYER UNIT3-Fryer Battery 4-Fryer Battery2.470 62.553.1 Equipment Setup and Shutdown Procedures NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS3.2 Operation of the Solid-State Analog Controller ShutdownDESCRIPTION properly filled with oil. See Section CONTROLLER OPERATING PROCEDURE HIGH-LIMIT TEST PROCEDUREThe analog controller has no timing features. The operator must monitor shake and pull times 5. Place the controller power switch in the OFF position NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4.1 Introduction4.2 Preparing the Filter for Use 4.3 Operation of the Filter DANGER 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position 4.4 Draining and Disposing of Waste Oil 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpointNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily 5.1.2 Clean the Built-in Filtration System - Daily5.1.3 Clean the Frypot and Heating Elements - Weekly DANGER Boiling-Out the Frypot2. Press the fryer ON/OFF switch to the ON position 5.1.4 Clean Detachable Parts and Accessories - Weekly 5.2 Check Calibration of Temperature Control Knob - Monthly5. Turn the fryer ON/OFF switchs to the OFF position 5.3 Annual/Periodic System Inspection FryerBuilt-In Filtration System − Verify that filter pan cover is present and properly installed Check filtration system integrity as followsNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6.1 IntroductionVerify that power is connected and that circuit breakers are on Verify that frypot drain valves are fully closedProblem 6.2 Troubleshooting 6.2.1 Control and Heating ProblemsProbable Causes Corrective ActionProbable Causes 6.2.2 Error Messages and Display Problems 6.2.3 Filtration ProblemsFilter pump runs 6.3 Replacing the Controller or Controller Wiring Harness NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES 7.1 General7.2 Replacing a Controller 7.3 Replacing Component Box Components 7.4 Replacing a Temperature Probe or High-Limit Thermostat DO NOT drain more than one full frypot into the SDU at one time1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 7.5 Replacing a Heating Element viewed from the rear 7.6 Replacing Contactor Box Components 7.7 Replacing a Frypot12. Disconnect the oil return flexlines at the frypot ends 22. Reinstall the drain tube assembly 7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components Sediment Particle Oil Flow Up for reverse Down for forward7-10 7.8.3 Replacing the Filter Transformer or Filter Relay 7.9 Interface Board Diagnostic Chart Diagnostic LED LegendMeter Setting Test7.10 Wiring Diagram, System Refer to page 2-2 for power requirements7-13 8051421F7.11 Wiring Diagram, Contactor Box 7-147.12 Components Description of Operation NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST Accessories8.2 Cabinetry Side, Cabinet Single Left Use 212-8479 for Rt. Side Handle Grab Rail For handle end useTop Cap Single Top cap for five station fryer shown 106-3036SP8.2.2 Cabinet Bases, Braces, and Associated Parts Upright Assembly, Left Use 106-3828 for singles Upright Assembly, Right Use 106-3829 for singlesChannel, Base Rear Use 106-4901 for singles base assembly 8.2.2 Cabinet Bases, Braces, and Associated Parts cont8.3 Drain System Components 8.3.1 Drain Tube Sections and Associated Parts8.3.1.1 Euro-Look Drain Tube Section and Associated Parts See Page 8-10 for DrainValve Detail 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont EURO-LOOK8.3.2 Drain Valve Assembly and Component Parts Page ITEM EURO-LOOK 8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box 8.4.1.2 Multiple Vat Component Boxes 8.4.2.1 Single Contactor Box 8.4.2.2 Multiple Vat Contactor Boxes 8.4.3 Heating Element Assembly and Associated Parts 8.4.3 Heating Element Assembly and Associated Parts cont Wiring 8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-18.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left Element 8.4.48.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element 8.4.5.4 Single Contactor Box Wiring Assembly8.4.5.5 Main Wiring Harness P/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW8.4.5.6 Single Main Wiring Harness 8.4.5.7 Component Box Wiring Harness - 15-Pin8.4.5.8 Single Component Box Wiring Harness - 15-Pin 8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter8.5 Filtration System Components 8.5.1 FPH117/122 Filtration Components8.5.1 FPH117/122 Filtration Components cont 8.5.2 FPH217/317 Multiple Battery Filtration System Components units were configured this wayNOTE Some early production 8.5.2 FPH217/317 Multiple Battery Filtration System Components cont STANDARDEURO-LOOK Lid for units built before Feb 04, use8.6 Frypot Assembly and Thermostat Frypot P/N 823-2451SPThermostat P/N 8.7 Oil Return System Components 8.7 Oil Return System Components cont 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDS Power CordsConnectors COMPONENTSERVICE HOTLINE Shipping Address 8700 Line Avenue, Shreveport, LouisianaFAX Parts Tech Support