Frymaster H14SC, H17SC, H22SC Annual/Periodic System Inspection, Fryer, Built-In Filtration System

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5.3Annual/Periodic System Inspection

This appliance should be inspected and adjusted periodically by qualified service personnel as part of the galley material maintenance management (3M) program.

Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least annually as follows:

Fryer

Inspect the cabinet inside and out, front and rear for excessive oil build-up and/or oil migration.

Verify that the heating element wires are in good condition and that leads have no visible fraying or insulation damage and that they are free of oil migration build-up.

Verify that heating elements are in good condition with no carbon/caramelized oil build-up. Inspect the elements for signs of extensive dry-firing.

Verify that the tilt mechanism is working properly when lifting and lowering elements, and that the element wires are not binding and/or chafing.

Verify the heating-element amp-draw is within the allowed range as indicated on the appliance’s rating plate.

Verify that the temperature and high-limit probes are properly connected, tightened and functioning properly, and that mounting hardware and probe guards are present and properly installed.

Verify that component box and contactor box components (i.e. controller, relays, interface boards, transformers, contactors, etc.) are in good condition and free from oil migration build-up and other debris.

Verify that component box and contactor box wiring connections are tight and that wiring is in good condition.

Verify that all safety features (i.e. contactor shields, drain safety switches, reset switches, etc.) are present and functioning properly.

Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition.

Verify that all wiring harnesses and wiring connections are tight and in good condition.

Built-In Filtration System

Inspect all oil-return and drain lines for leaks and verify that all connections are tight.

Inspect the filter pan for leaks and cleanliness. If there is a large accumulation of crumbs in the crumb basket, instruct the work center supervisor/watch supervisor that the crumb basket must be emptied into a fireproof container and cleaned daily.

5–4

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Contents 8196004 24-Hour Service HotlineandPartsManualService,Operation,Installation FRYERSDANGER CANADA Never spray the fryer with water or use water jets to clean the fryerNOTICE TO U.S. CUSTOMERS NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.SNavy Surface Ship Electric Fryers Installation, Operation, Service, and Parts Manual TABLE OF CONTENTS1.1 General 1.2 Safety InformationNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1.4 Shipping Damage Claim Procedure1.5 Service Information 1.3 Controller InformationDo not block the area around the base or under the fryers NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS2.1 Introduction The contacts CANNOT have an external voltage applied 2.2 Power RequirementsDo not connect the contacts in series Do not connect more than one fryer to each set of contacts2.4 After Fryers Are Anchored At the Frying Station DANGER 2.3 Installation2.5 Dimensions and Weights BACK OF FRYER UNIT 2-Fryer BatterySingle Fryer FRONT HANDLE62.55 3-Fryer Battery4-Fryer Battery 2.470NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown ProceduresDESCRIPTION 3.2 Operation of the Solid-State Analog ControllerShutdown The analog controller has no timing features. The operator must monitor shake and pull times properly filled with oil. See Section CONTROLLER OPERATING PROCEDUREHIGH-LIMIT TEST PROCEDURE 5. Place the controller power switch in the OFF position 4.2 Preparing the Filter for Use NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS4.1 Introduction 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides 4.3 Operation of the Filter DANGER2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpoint 4.4 Draining and Disposing of Waste Oil5.1.2 Clean the Built-in Filtration System - Daily NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE5.1 Cleaning the Fryer DANGER 5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily2. Press the fryer ON/OFF switch to the ON position 5.1.3 Clean the Frypot and Heating Elements - Weekly DANGERBoiling-Out the Frypot 5. Turn the fryer ON/OFF switchs to the OFF position 5.1.4 Clean Detachable Parts and Accessories - Weekly5.2 Check Calibration of Temperature Control Knob - Monthly Built-In Filtration System 5.3 Annual/Periodic System InspectionFryer Check filtration system integrity as follows − Verify that filter pan cover is present and properly installedVerify that frypot drain valves are fully closed NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING6.1 Introduction Verify that power is connected and that circuit breakers are onCorrective Action Problem6.2 Troubleshooting 6.2.1 Control and Heating Problems Probable CausesProbable Causes 6.2.3 Filtration Problems 6.2.2 Error Messages and Display ProblemsFilter pump runs 6.3 Replacing the Controller or Controller Wiring Harness 7.2 Replacing a Controller NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES7.1 General 7.3 Replacing Component Box Components 1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 7.4 Replacing a Temperature Probe or High-Limit ThermostatDO NOT drain more than one full frypot into the SDU at one time 7.5 Replacing a Heating Element viewed from the rear 7.7 Replacing a Frypot 7.6 Replacing Contactor Box Components12. Disconnect the oil return flexlines at the frypot ends 22. Reinstall the drain tube assembly Sediment Particle Oil Flow Up for reverse Down for forward 7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components7-10 7.8.3 Replacing the Filter Transformer or Filter Relay Test 7.9 Interface Board Diagnostic ChartDiagnostic LED Legend Meter Setting8051421F 7.10 Wiring Diagram, SystemRefer to page 2-2 for power requirements 7-137-14 7.11 Wiring Diagram, Contactor Box7.12 Components Description of Operation Accessories NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST8.2 Cabinetry 106-3036SP Side, Cabinet Single Left Use 212-8479 for Rt. SideHandle Grab Rail For handle end use Top Cap Single Top cap for five station fryer shown8.2.2 Cabinet Bases, Braces, and Associated Parts 8.2.2 Cabinet Bases, Braces, and Associated Parts cont Upright Assembly, Left Use 106-3828 for singlesUpright Assembly, Right Use 106-3829 for singles Channel, Base Rear Use 106-4901 for singles base assembly8.3.1 Drain Tube Sections and Associated Parts 8.3 Drain System ComponentsValve Detail 8.3.1.1 Euro-Look Drain Tube Section and Associated PartsSee Page 8-10 for Drain EURO-LOOK 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont8.3.2 Drain Valve Assembly and Component Parts Page ITEM EURO-LOOK 8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box 8.4.1.2 Multiple Vat Component Boxes 8.4.2.1 Single Contactor Box 8.4.2.2 Multiple Vat Contactor Boxes 8.4.3 Heating Element Assembly and Associated Parts 8.4.3 Heating Element Assembly and Associated Parts cont 8.4.4 Wiring8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-1 8.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left ElementP/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW 8.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element8.4.5.4 Single Contactor Box Wiring Assembly 8.4.5.5 Main Wiring Harness8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter 8.4.5.6 Single Main Wiring Harness8.4.5.7 Component Box Wiring Harness - 15-Pin 8.4.5.8 Single Component Box Wiring Harness - 15-Pin8.5.1 FPH117/122 Filtration Components 8.5 Filtration System Components8.5.1 FPH117/122 Filtration Components cont NOTE Some early production 8.5.2 FPH217/317 Multiple Battery Filtration System Componentsunits were configured this way Lid for units built before Feb 04, use 8.5.2 FPH217/317 Multiple Battery Filtration System Components contSTANDARD EURO-LOOKThermostat P/N 8.6 Frypot Assembly and ThermostatFrypot P/N 823-2451SP 8.7 Oil Return System Components 8.7 Oil Return System Components cont COMPONENT 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDSPower Cords ConnectorsTech Support SERVICE HOTLINEShipping Address 8700 Line Avenue, Shreveport, Louisiana FAX Parts