Frymaster H17SC, H22SC, H14SC manual Problem, Corrective Action, Probable Causes

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Probable Causes

Problem

Probable Causes

Fryer repeatedly

cycles on and off Fryer is in melt-cycle mode. when first started.

Fryer does not heat

Drain valve is open.

after filtering.

 

Fryer heats until

Temperature probe or controller has

high limit trips with

failed.

heat indicator ON.

 

Fryer heats until

 

high limit trips

Contactor or controller has failed.

without heat

 

indicator ON.

 

Fryer stops heating

The high limit thermostat or

with heat indicator

contactor has failed.

ON.

 

Corrective Action

This is normal. The standard operational mode for the controller is for the elements to cycle on and off until the temperature in the frypot reaches 180ºF (82ºC). The purpose of the melt-cycle is to allow controlled melting of solid shortening to prevent scorching and flash fires or damage to the element.

This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed. Verify that the drain valve is fully closed.

If available, substitute a controller known to be working for the suspect controller. If the substitute controller functions correctly, order a new controller. If substitution of the controller does not resolve the problem, the most likely cause is a failed temperature probe.

If available, substitute a controller known to be working for the suspect controller. If the substitute controller functions correctly, order a new controller. If substitution of the controller does not resolve the problem, the most likely cause is a contactor failed in the closed position.

The fact that the heat indicator is ON indicates that the controller is functioning properly and is calling for heat. The high limit thermostat functions as a normally closed switch. If the thermostat fails, the "switch" opens and power to the elements is shut off. If the contactor fails to close, no power is supplied to the elements. Determining which component has failed is beyond the scope of operator troubleshooting. Call FASC.

6-3

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Contents 8196004 24-Hour Service HotlineandPartsManualService,Operation,Installation FRYERSDANGER CANADA Never spray the fryer with water or use water jets to clean the fryerNOTICE TO U.S. CUSTOMERS NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.SNavy Surface Ship Electric Fryers Installation, Operation, Service, and Parts Manual TABLE OF CONTENTS1.2 Safety Information NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION1.1 General RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1.4 Shipping Damage Claim Procedure1.5 Service Information 1.3 Controller InformationNAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2.1 IntroductionDo not block the area around the base or under the fryers The contacts CANNOT have an external voltage applied 2.2 Power RequirementsDo not connect the contacts in series Do not connect more than one fryer to each set of contacts2.3 Installation 2.5 Dimensions and Weights2.4 After Fryers Are Anchored At the Frying Station DANGER BACK OF FRYER UNIT 2-Fryer BatterySingle Fryer FRONT HANDLE62.55 3-Fryer Battery4-Fryer Battery 2.470NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown Procedures3.2 Operation of the Solid-State Analog Controller ShutdownDESCRIPTION properly filled with oil. See Section CONTROLLER OPERATING PROCEDURE HIGH-LIMIT TEST PROCEDUREThe analog controller has no timing features. The operator must monitor shake and pull times 5. Place the controller power switch in the OFF position NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4.1 Introduction4.2 Preparing the Filter for Use 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides 4.3 Operation of the Filter DANGER2. Remove the basket support rack from the frypot, raise the element assembly to the up position, and snap the Power Shower into position 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. If the drain valve is not fully closed, the fryer will not operate. Turn the fryer ON and allow the cooking oil to reach setpoint 4.4 Draining and Disposing of Waste Oil5.1.2 Clean the Built-in Filtration System - Daily NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE5.1 Cleaning the Fryer DANGER 5.1.1 Clean Inside and Outside of the Fryer Cabinet - Daily5.1.3 Clean the Frypot and Heating Elements - Weekly DANGER Boiling-Out the Frypot2. Press the fryer ON/OFF switch to the ON position 5.1.4 Clean Detachable Parts and Accessories - Weekly 5.2 Check Calibration of Temperature Control Knob - Monthly5. Turn the fryer ON/OFF switchs to the OFF position 5.3 Annual/Periodic System Inspection FryerBuilt-In Filtration System Check filtration system integrity as follows − Verify that filter pan cover is present and properly installedVerify that frypot drain valves are fully closed NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING6.1 Introduction Verify that power is connected and that circuit breakers are onCorrective Action Problem6.2 Troubleshooting 6.2.1 Control and Heating Problems Probable CausesProbable Causes 6.2.3 Filtration Problems 6.2.2 Error Messages and Display ProblemsFilter pump runs 6.3 Replacing the Controller or Controller Wiring Harness NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES 7.1 General7.2 Replacing a Controller 7.3 Replacing Component Box Components 7.4 Replacing a Temperature Probe or High-Limit Thermostat DO NOT drain more than one full frypot into the SDU at one time1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit SDU or other appropriate container 7.5 Replacing a Heating Element viewed from the rear 7.7 Replacing a Frypot 7.6 Replacing Contactor Box Components12. Disconnect the oil return flexlines at the frypot ends 22. Reinstall the drain tube assembly Sediment Particle Oil Flow Up for reverse Down for forward 7.8.2 Replacing the Filter Motor, Filter Pump, and Related Components7-10 7.8.3 Replacing the Filter Transformer or Filter Relay Test 7.9 Interface Board Diagnostic ChartDiagnostic LED Legend Meter Setting8051421F 7.10 Wiring Diagram, SystemRefer to page 2-2 for power requirements 7-137-14 7.11 Wiring Diagram, Contactor Box7.12 Components Description of Operation Accessories NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST8.2 Cabinetry 106-3036SP Side, Cabinet Single Left Use 212-8479 for Rt. SideHandle Grab Rail For handle end use Top Cap Single Top cap for five station fryer shown8.2.2 Cabinet Bases, Braces, and Associated Parts 8.2.2 Cabinet Bases, Braces, and Associated Parts cont Upright Assembly, Left Use 106-3828 for singlesUpright Assembly, Right Use 106-3829 for singles Channel, Base Rear Use 106-4901 for singles base assembly8.3.1 Drain Tube Sections and Associated Parts 8.3 Drain System Components8.3.1.1 Euro-Look Drain Tube Section and Associated Parts See Page 8-10 for DrainValve Detail EURO-LOOK 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts cont8.3.2 Drain Valve Assembly and Component Parts Page ITEM EURO-LOOK 8.4 Electronics and Wiring Components 8.4.1.1 Single Component Box 8.4.1.2 Multiple Vat Component Boxes 8.4.2.1 Single Contactor Box 8.4.2.2 Multiple Vat Contactor Boxes 8.4.3 Heating Element Assembly and Associated Parts 8.4.3 Heating Element Assembly and Associated Parts cont 8.4.4 Wiring8.4.5.1 Contactor Box Wiring Assembly - 12-Pin Full-Vat C-1 8.4.5.2 Contactor Box Wiring Assemblies - 6-Pin Left ElementP/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW 8.4.5.3 Contactor Box Wiring Assemblies - 9-Pin Right Element8.4.5.4 Single Contactor Box Wiring Assembly 8.4.5.5 Main Wiring Harness8.4.5.9 Single Component Box Wiring Harness - 15-Pin without Filter 8.4.5.6 Single Main Wiring Harness8.4.5.7 Component Box Wiring Harness - 15-Pin 8.4.5.8 Single Component Box Wiring Harness - 15-Pin8.5.1 FPH117/122 Filtration Components 8.5 Filtration System Components8.5.1 FPH117/122 Filtration Components cont 8.5.2 FPH217/317 Multiple Battery Filtration System Components units were configured this wayNOTE Some early production Lid for units built before Feb 04, use 8.5.2 FPH217/317 Multiple Battery Filtration System Components contSTANDARD EURO-LOOK8.6 Frypot Assembly and Thermostat Frypot P/N 823-2451SPThermostat P/N 8.7 Oil Return System Components 8.7 Oil Return System Components cont COMPONENT 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDSPower Cords ConnectorsTech Support SERVICE HOTLINEShipping Address 8700 Line Avenue, Shreveport, Louisiana FAX Parts